2569

2569 is a silver-plated copper filled conductive silicone elastomer with a Shore A hardness of 70, meeting the requirements of MIL-DTL-83528 Type A and listed on the M83528 Qualified Product List (QPL), Notification of Qualification VQ (VQH-21-036367). It is available in thicknesses of 1/64″, 1/32″, 1/16″, 3/32″, 1/8″, 3/16″, and 1/4″, and is identified on the TDS as a replacement for Parker Chomerics CHO-SEAL® 1215. Shielding effectiveness is >145 dB (20 MHz–10 GHz, E-field) — the highest in this series — and volume resistivity is 0.0015 ohm-cm, both per MIL-DTL-83528.

Key Properties

  • Hardness Shore A: 70 (ASTM D2240)
  • Tensile Strength: 390 psi (ASTM D412)
  • Elongation: 150% (ASTM D412)
  • Volume Resistivity: 0.0015 ohm-cm (MIL-DTL-83528)
  • Specific Gravity: 3.40 (ASTM D792)
  • Thermal Stability Range: -67°F to 257°F

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    Physical Properties

    Property Value Test Method
    Thickness 1/4″, 3/16″, 1/8″, 3/32″, 1/16″, 1/32″, 1/64″
    Color Tan
    Specific Gravity 3.40 ASTM D792

    Mechanical Properties

    Property Value Test Method
    Hardness Shore A 70 ASTM D2240
    Tensile Strength 390 psi ASTM D412
    Elongation 150% ASTM D412
    Tear Strength Type C 50 ppi ASTM D792
    Compression Deflection 8.5% MIL-DTL-83528
    Compression Set, 70 Hours at 212°F 26% ASTM D395B
    Low Temperature Retraction, TR-10 and TR-70, °F -94 ASTM D1329

    Thermal Properties

    Property Value Test Method
    Thermal Stability Range -67°F to 257°F

    Electrical Properties

    Property Value Test Method
    Volume Resistivity 0.0015 ohm-cm MIL-DTL-83528
    Shielding Effectiveness 20 MHz–10 GHz (E-Field) >145 dB MIL-DTL-83528
    Electrical Stability After Break 0.002 ohm-cm MIL-DTL-83528
    Volume Resistivity After EMP 0.005 ohm-cm MIL-DTL-83528
    Electrical Stability During and After Vibration 0.004/0.0009 ohm-cm MIL-DTL-83528
    Volume Resistivity After Life Testing (1000 hrs) 0.009 ohm-cm max MIL-DTL-83528
    Volume Resistivity After Life Testing (48 hrs) 0.002 ohm-cm max MIL-DTL-83528

    Compliance

    • MIL-DTL-83528 — Compliant (Type A)
    • M83528 Qualified Product List (QPL) — Listed (Defense Logistics Agency), VQ (VQH-21-036367)
    Standard Thicknesses:1/4", 3/16", 1/8", 3/32", 1/16", 1/32", 1/64"
    Standard Colors:Tan
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • EMI/RFI shielding gaskets for military-grade electronic enclosures and avionics systems requiring maximum shielding effectiveness
    • Conductive elastomeric seals for RF shielding in radar, communication, and satellite systems
    • Grounding and shielding for connectors, flanges, and panel-to-chassis interfaces in defense applications
    • Sealing and shielding in high-reliability aerospace, naval, and missile systems
    • Drop-in replacement for Parker Chomerics CHO-SEAL® 1215 in QPL-specified assemblies

    Common industries: Defense, aerospace, naval, military electronics, avionics, radar and communications systems.

    2569 is a silver-plated copper filled conductive silicone elastomer designed to meet MIL-DTL-83528 Type A specifications. Type A represents the standard silver-plated copper silicone shielding elastomer in the MIL-DTL-83528 family, and 2569 achieves the highest shielding effectiveness in this product group at >145 dB (20 MHz–10 GHz, E-field).

    It is QPL-listed under Notification of Qualification VQ (VQH-21-036367), Made in the USA, and is a direct replacement for Parker Chomerics CHO-SEAL® 1215 material. The specific gravity of 3.40 reflects the high density of silver-plated copper filler.

    The material delivers 390 psi tensile strength, 150% elongation, and a Tear Strength Type C of 50 ppi (ASTM D792). Compression Set at 70 hours at 212°F is 26% (ASTM D395B) and Compression Deflection is 8.5% per MIL-DTL-83528. Electrical stability has been characterized through EMP survivability (0.005 ohm-cm), vibration (0.004/0.0009 ohm-cm), and life testing at 1000 hours (0.009 ohm-cm max) and 48 hours (0.002 ohm-cm max), all per MIL-DTL-83528. Thermal stability range is -67°F to 257°F.

    Compliant with MIL-DTL-83528 Type A — Part of the M83528 Qualified Product List (QPL) from the Defense Logistics Agency (DLA).

    What differentiates 2569 from 2486, 2571, and 2573?

    2569 (MIL-DTL-83528 Type A) delivers the highest shielding effectiveness in this product group at >145 dB — surpassing 2573 (>125 dB), 2571 (>140 dB), and 2486 (>90.8 dB). It uses silver-plated copper filler in a standard silicone base, giving it a specific gravity of 3.40 — among the highest in the group. It replaces CHO-SEAL® 1215. The fluorosilicone grades (2486 and 2573) are preferred when chemical or fuel resistance is required in the base polymer.

    Why is compression set critical for this material?

    In military-grade EMI shielding gasket applications, 2569 must maintain intimate contact with mating metal surfaces throughout its service life to sustain shielding effectiveness of >145 dB and volume resistivity of 0.0015 ohm-cm per MIL-DTL-83528 Type A. Compression Set at 70 hours at 212°F is 26% (ASTM D395B), characterizing the gasket's long-term recovery behavior under sustained clamping load in thermal environments.

    What is the operating temperature range for 2569?

    The thermal stability range for 2569 is -67°F to 257°F as listed on the TDS.

    Is 2569 suitable for military and regulated environments?

    Yes. 2569 meets MIL-DTL-83528 Type A requirements and is listed on the M83528 Qualified Product List (QPL) from the Defense Logistics Agency (DLA), Notification of Qualification VQ (VQH-21-036367). It is Made in the USA.

    How should 2569 be specified?

    Specify grade (2569), thickness, color (Tan), MIL-DTL-83528 Type A compliance requirements, dimensional tolerances, and finished format.

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