30 PPI Uncoated Reticulated Foam UL94 HF-1 Rated

H-O Products 30 PPI Uncoated Reticulated Foam UL94 HF-1 Rated is a compressible open cell polyether polyurethane foam with a nominal cell count of 30 ppi ±5 (CREST), a density of 1.4 lb/ft³ ±0.10, and a volumetric air flow rate of 18 cfm ±2 per ASTM D3574-91. The material is UL94 HF-1 rated, is available in charcoal gray, and is used inside extrusions and cavities where it is not exposed to UV or sunlight. It is a fine-pore grade in the uncoated UL94 HF-1 reticulated foam series.

Key Properties

  • Compression Force Deflection @ 25%: 0.55 psi ±0.10 (ASTM D3574-91)
  • Compression Set @ 50% Deflection: 25% loss maximum (ASTM D3574-91)
  • Tensile Strength: 20 lb/in minimum (ASTM D3574-91)
  • Elongation @ Break: 180% minimum (ASTM D3574-91)
  • Density: 1.4 lb/ft³ ±0.10 (ASTM D3574-91)
  • UL94 HF-1: Rated

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    Physical Properties

    Property Value Test Method
    Thickness 1/4″, 3/8″, 5/8″, 1/2″, 3/4″, 7/8″, 1″, 1-1/8″, 1-1/4″, 1-3/8″, 1-1/2″, 1-3/4″, 2″
    Material/Substrate Polyether Polyurethane Foam
    Color Charcoal Gray
    Cell Structure Open Cell
    Cell Count 30 ppi ±5 CREST
    Foam Grade T-30 CREST
    Density 1.4 lb/ft³ ±0.10 ASTM D3574-91

    Mechanical Properties

    Property Value Test Method
    Compression Force Deflection @ 25% 0.55 psi ±0.10 ASTM D3574-91
    Compression Set @ 50% Deflection 25% loss maximum ASTM D3574-91
    Tensile Strength 20 lb/in minimum ASTM D3574-91
    Elongation @ Break 180% minimum ASTM D3574-91
    Tear Strength 5 lb/in minimum ASTM D3574-91

    Acoustic / Air Flow

    Property Value Test Method
    Volumetric Air Flow Rate 18 cfm ±2 ASTM D3574-91
    Air Pressure Drop 0.15 ±0.05 ASTM D3574-91

    Flame & Fire Performance

    Property Value Test Method
    UL94 HF-1 Rated

    Aging Performance

    Dry Heat Aging

    Property Value Test Method
    Tensile Strength Dry Heat Loss 20% maximum ASTM D3574-91

    Autoclave Aging

    Property Value Test Method
    Compression Set @ 50% Deflection Autoclave Loss 25% maximum ASTM 3574-91
    25% Compression Load Deflection Autoclave Loss 15% maximum ASTM D3574-91

    Compliance

    • UL94 HF-1 — Rated
    Standard Thicknesses:1/4", 3/8", 5/8", 1/2", 3/4", 7/8", 1", 1-1/8", 1-1/4", 1-3/8", 1-1/2", 1-3/4", 2"
    Standard Colors:Charcoal Gray
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • Weep baffling in commercial and residential construction where UL94 HF-1 flame rating and fine 30 PPI filtration are required for use inside extrusions and cavities not exposed to UV
    • General filtering applications requiring fine-pore filtration with UL94 HF-1 compliance across the full available thickness range to 2″
    • NEMA enclosure and generator or compressor housing ventilation where fine filtration, UL94 HF-1 flame rating, and an uncoated foam are all specified
    • Moisture infiltration barriers in building envelope assemblies requiring UL94 HF-1 compliance and the finest pore structure available in the full-thickness uncoated UL94 HF-1 series
    • Draft and air infiltration seals in doors, windows, and access panels where UL94 HF-1 rated uncoated 30 PPI reticulated foam is specified

    Common industries: construction, HVAC, fenestration, electrical enclosures, industrial equipment, automotive.

    The 30 PPI Uncoated Reticulated Foam UL94 HF-1 Rated is a fine-pore grade in H-O Products’ uncoated UL94 HF-1 rated reticulated foam series, with a nominal cell count of 30 ppi and a volumetric air flow rate of 18 cfm ±2. It is a UL94 HF-1 rated uncoated polyether polyurethane foam designed for general filtering applications and weep baffling in commercial and residential construction, used inside extrusions and cavities not exposed to UV or sunlight.

    Per the TDS note, the Crest visual PPI standard is the industry accepted nomenclature for defining reticulated foam pore size; however, the air flow is the only quantifiable value for determining PPI for published specifications, and the only exception allowed is if visual PPI is agreed as a standard in advance prior to order submission.

    Compression force deflection at 25% is 0.55 psi ±0.10. Compression set at 50% deflection is 25% loss maximum. Tensile strength is 20 lb/in minimum with a dry heat loss maximum of 20%. Elongation at break is 180% minimum. Tear strength is 5 lb/in minimum. Air pressure drop is 0.15 ±0.05 per ASTM D3574-91. Autoclave compression set loss is 25% maximum and 25% compression load deflection autoclave loss is 15% maximum.

    Compliant with UL94 HF-1.

    What differentiates the 30 PPI Uncoated UL94 HF-1 grade from the standard 30 PPI Uncoated grade and from adjacent UL94 HF-1 grades?

    The UL94 HF-1 rating is the primary differentiator from the standard 30 PPI Uncoated grade. Within the UL94 HF-1 uncoated series, the 30 PPI grade provides finer filtration than the 20 PPI (18 cfm ±2 vs. 22 cfm ±3.5) and has higher allowable compression set values (25% loss maximum) than the coarser grades. It shares the full thickness range to 2" with the 10 PPI and 20 PPI UL94 HF-1 grades. The 45 PPI UL94 HF-1 grade provides even finer filtration but with a narrower thickness range.

    Why is compression force deflection important for a UL94 HF-1 uncoated reticulated foam?

    Compression force deflection determines how readily the foam compresses to fill a cavity under installation force. The 30 PPI UL94 HF-1 grade has a CFD of 0.55 psi ±0.10 at 25% — the highest among the ASTM D3574-91 fully specified uncoated UL94 HF-1 grades — reflecting the finer skeletal structure. This supports consistent seating and reliable filtration contact with cavity walls.

    What is the service temperature range for the 30 PPI Uncoated Reticulated Foam UL94 HF-1?

    A specific service temperature range is not stated on the manufacturer's TDS for this material. Aging performance data includes tensile strength dry heat loss of 20% maximum per ASTM D3574-91 and autoclave aging performance per ASTM 3574-91 and ASTM D3574-91.

    Is the 30 PPI Uncoated Reticulated Foam UL94 HF-1 suitable for regulated environments?

    Yes. The material is UL94 HF-1 Rated, as stated on the TDS. The standard uncoated grade is for use in applications not exposed to UV or sunlight, as stated on the TDS. No additional compliance standards are specified.

    How should the 30 PPI Uncoated Reticulated Foam UL94 HF-1 be specified?

    Specify grade (30 PPI Uncoated Reticulated Foam UL94 HF-1, Foam Grade T-30), thickness, color (Charcoal Gray), compliance requirements (UL94 HF-1), dimensional tolerances, and finished format. Per the TDS, air flow is the only quantifiable value for determining PPI for published specifications.

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