AFTC 8404

AFTC 8404 is a double sided, closed cell acrylic foam tape with a permanent Acrylic Coating 40 adhesive system on both faces, available at 0.09″ thickness. It is designed for bonding high and medium surface energy substrates — including plastics, glass, steel, aluminum, and ceramics — and is specifically recommended for more difficult-to-bond surfaces in modern electronic assembly applications. The tape delivers a 90° peel adhesion of 17 lb/in, a dynamic shear strength of 99 lb/in², and a long-term temperature resistance of 248°F and short-term resistance of 374°F.

Key Properties

  • 90° Peel Adhesion: 17 lb/in (ASTM D3330)
  • Dynamic Shear Strength: 99 lb/in² (ASTM D1002)
  • Tensile Strength: 102 lb/in² (ASTM D897)
  • Long-Term Temperature Resistance: 248°F
  • Liner / Carrier: Red PE liner; Acrylic Adhesive Foam Core
  • Total Tape Thickness: 0.09″ ±15%

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    Physical Properties

    Property Value Test Method
    Thickness 0.09″ ±15%
    Color Black+
    Material / Substrate Coated Acrylic Foam
    Core Acrylic Adhesive Foam Core
    Adhesive Type Acrylic Coating 40
    Adhesive System Permanent Adhesive
    Adhesive Side Double Sided Adhesive
    Liner Red PE liner
    Density 52 lb/ft³
    Cell Structure Closed Cell

    +All “Black” tapes have a gray core and black adhesive.

    Adhesion Properties

    Property Value Test Method
    90° Peel Adhesion 17 lb/in ASTM D3330
    Dynamic Shear Strength 99 lb/in² ASTM D1002
    Tensile Strength 102 lb/in² ASTM D897
    Static Shear Strength @ 72°F 1,000 grams* ASTM 3654
    Static Shear Strength @ 150°F 500 grams* ASTM 3654
    Static Shear Strength @ 200°F 500 grams* ASTM 3654

    *Weight that 1/2 square inch will hold 10,000 minutes (7 days).

    Thermal Properties

    Property Value Test Method
    Minimum Temperature Resistance -40°F
    Short-Term Temperature Resistance 374°F
    Long-Term Temperature Resistance 248°F
    Recommended Application Temperature Minimum 59°F

    Environmental Performance

    Property Value Test Method
    Solvent Resistance Excellent
    UV Resistance Excellent

    Shelf Life / Storage

    Property Value Test Method
    Shelf Life 18 months
    Recommended Storage Conditions Store in its original package and in a dry place between 39.2°F and 100.4°F
    Standard Thicknesses:0.09"
    Standard Colors:Black+ (gray core, black adhesive)
    Supply Formats:Sheeted parts, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • Bonding of lightweight, thin, and small high and medium surface energy plastic molded components in modern electronic assembly applications with difficult-to-bond surfaces
    • Adhesive mounting of glass or ceramic components in assemblies subject to elevated operating temperatures up to 248°F long-term
    • Structural bonding of aluminum or steel components where high dynamic shear strength (99 lb/in²) and elevated temperature resistance are required
    • Low-profile adhesive attachment of lightweight parts in applications requiring a black, virtually invisible bond line
    • Bonding of molded plastic parts on high and medium energy surfaces in consumer electronics and related applications requiring UV and aging resistance

    Common industries: electronics, consumer products, automotive, general manufacturing.

    AFTC 8404 is a high-temperature double sided acrylic foam tape from the 84 series, constructed with an acrylic adhesive foam core coated on both sides with Acrylic Coating 40. Like all 84-series grades, it is characterized by its significantly elevated temperature resistance — with a long-term rating of 248°F and short-term rating of 374°F — and its high shear strength values suitable for lightweight, thin, and small molded parts.

    AFTC 8404 is specifically noted as recommended for more difficult-to-bond surfaces, as used in today’s modern electronic assembly industry. It is the Black+ option in the 84 series, and shares the same thickness and temperature ratings as AFTC 8403 but delivers slightly lower dynamic shear (99 lb/in² vs. 105 lb/in²) and tensile strength (102 lb/in² vs. 105 lb/in²). Note: all “Black+” tapes have a gray core and black adhesive.

    The tape demonstrates excellent resistance to solvents and UV exposure. As a pressure sensitive adhesive, a minimum bond line pressure of 14.5 psi applied by hand roller or mechanical presser is required for full adhesion. For low surface energy substrates, primer use is recommended; the AFTC line requires up to 72 hours to reach end-strength without primer, which is reduced to approximately 20 minutes with a compatible primer. Shelf life is 18 months when stored in original packaging in a dry environment between 39.2°F and 100.4°F.

    What differentiates AFTC 8404 from AFTC 8403, which shares the same thickness and temperature ratings?

    AFTC 8404 and AFTC 8403 share the same 0.09" ±15% thickness, Acrylic Coating 40 adhesive, temperature ratings (248°F long-term / 374°F short-term), peel adhesion (17 lb/in), and static shear values. AFTC 8404 is Black+ (gray core, black adhesive) versus White for AFTC 8403, and is specifically noted as recommended for more difficult-to-bond surfaces in electronic assembly. Its dynamic shear (99 lb/in²) and tensile strength (102 lb/in²) are slightly lower than AFTC 8403's 105 lb/in² on both metrics.

    Why is peel adhesion important when selecting an acrylic foam tape?

    Peel adhesion — measured here at 17 lb/in per ASTM D3330 — determines how effectively the tape resists being peeled or lifted from a bonded substrate under service loading. For the 84-series applications involving thin, lightweight molded parts and electronic assemblies with difficult-to-bond surfaces, the high dynamic shear strength (99 lb/in²) is typically the dominant performance parameter; peel behavior must still be considered in any design where lifting or peeling forces may act on the bond line.

    What is the operating temperature range for AFTC 8404?

    AFTC 8404 has a minimum temperature resistance of -40°F, a long-term temperature resistance of 248°F, and a short-term temperature resistance of 374°F. The TDS describes its high-temperature resistance range as +100°C to +160°C (212°F to 320°F).

    Is AFTC 8404 suitable for outdoor or UV-exposed environments?

    The TDS rates AFTC 8404 as having excellent UV resistance and excellent solvent resistance, and lists excellent UV, aging, solvent, and high-temperature resistance as a product feature. No specific regulatory compliance standards are listed on the TDS.

    How should AFTC 8404 be specified?

    Specify grade (AFTC 8404), thickness (0.09"), color (Black+), liner type (Red PE), dimensional tolerances, and finished format. Confirm substrate type, surface energy level, and surface preparation requirements for difficult-to-bond substrates. Confirm minimum application temperature of 59°F can be met at time of bonding.

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