AP/ArmaFlex® Prefabricated Fittings

AP/ArmaFlex Prefabricated Fittings are made-to-order closed-cell elastomeric foam elbows, tees, and traps engineered to match the AP/ArmaFlex and AP/ArmaFlex White pipe insulation systems, available in wall thicknesses up to 2″ (50 mm). The fittings are rated for continuous service from -297°F to 220°F (-183°C to 105°C) in NBR/PVC-based constructions up to 1″ wall thickness, and from -297°F to 300°F (-183°C to 150°C) in EPDM-based constructions at 1-1/2″ and 2″ wall thicknesses, per ASTM C534. Offered in black or white, the fittings eliminate on-site cutting and fabrication of elbows and tees while preserving the thermal and moisture-resistance integrity of the overall insulation system.

Key Properties

  • Service Temperature Range (3/8″ – 1″ Walls, NBR/PVC-based): -297°F to 220°F (-183°C to 105°C), per ASTM C534
  • Service Temperature Range (1-1/2″ and 2″ Walls, EPDM-based): -297°F to 300°F (-183°C to 150°C), per ASTM C534
  • Wall Thickness Range: 1/2″ (13 mm), 3/4″ (19 mm), 1″ (25 mm), 1-1/2″ (38 mm), 2″ (50 mm)
  • Color: Black or White
  • Product Range: 2-piece 90° elbows, 3-piece 90° elbows, tees, 45° elbows, “P” traps
  • Antimicrobial Protection: Made with EPA registered MICROBAN® antimicrobial product protection

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    Physical Properties

    Property Value Test Method
    Wall Thickness Range 1/2″ (13 mm), 3/4″ (19 mm), 1″ (25 mm), 1-1/2″ (38 mm), 2″ (50 mm)
    ID Range 3/8″ (9 mm), 1/2″ (13 mm), 5/8″ (16 mm), 3/4″ (19 mm), 7/8″ (22 mm), 1-1/8″ (28 mm), 1-3/8″ (35 mm), 1-5/8″ (41 mm), 1-1/2″ IPS (48 mm), 2-1/8″ (54 mm), 2″ IPS (60 mm), 2-5/8″ (66 mm), 3-1/8″ (79 mm), 3-5/8″ (92 mm), 4-1/8″ (104 mm), 4″ IPS (114 mm), 5″ IPS (141 mm), 6″ IPS (168 mm), 8″ IPS (219 mm), 10″ IPS (273 mm)
    Product Range 2-piece 90° elbows, 3-piece 90° elbows, tees, 45° elbows, “P” traps
    Color Black, White

    Thermal Properties

    Property Value Test Method
    Service Temperature, 3/8″ through 1″ Walls (NBR/PVC-based) -297°F to 220°F (-183°C to 105°C) ASTM C534
    Service Temperature, 1-1/2″ and 2″ Walls (EPDM-based) -297°F to 300°F (-183°C to 150°C) ASTM C534

    Flame & Fire Performance

    Property Value Test Method
    Surface Burning Characteristics Conforms ASTM E84, UL723
    Surface Burning Characteristics (Canada, up to 1″ thickness) Conforms CAN/ULC S102
    Flammability Rating 5V-A, V-0 UL 94, File E55798

    Environmental Performance

    Property Value Test Method
    Ozone-Depleting Substances Manufactured without CFCs, HFCs, HCFCs, PBDEs, or Formaldehyde
    Antimicrobial Protection Made with EPA registered MICROBAN® antimicrobial product protection

    Regulatory / Compliance Data

    Property Value Test Method
    Quality Management System Certified in conformity with ISO 9001 Intertek
    Energy Code Conformance Conforms to ASHRAE 90.1 energy standards, International Energy Conservation Code (IECC), Title 24 California Building Energy Efficiency Standards
    Building Code Conformance Conforms to International Mechanical Code (IMC), International Residential Code (IRC)

    Compliance

    • ISO 9001 — Compliant (Armacell North America’s quality management systems, certified by Intertek)
    • ASTM C534, Type I – Tube Grade 1 — Compliant
    • MIL-P-15280J, FORM T — Compliant
    • ASTM E84, UL723 — Compliant
    • CAN/ULC S102 — Compliant (up to 1″ thickness)
    • UL 94 5V-A, V-0 — Compliant (File E55798)
    • Manufactured without CFCs, HFCs, HCFCs, PBDEs, or Formaldehyde — Compliant
    • EPA Registered MICROBAN® Antimicrobial Product Protection — Compliant
    • ASHRAE 90.1 Energy Standards — Compliant
    • International Energy Conservation Code (IECC) — Compliant
    • International Mechanical Code (IMC) — Compliant
    • International Residential Code (IRC) — Compliant
    • Title 24 California Building Energy Efficiency Standards — Compliant
    Standard Thicknesses:1/2" (13 mm), 3/4" (19 mm), 1" (25 mm), 1-1/2" (38 mm), 2" (50 mm)
    Standard Colors:Black, White
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume. ID range from 3/8" (9 mm) through 10 IPS (273 mm) across 2-piece and 3-piece 90° elbows, 45° elbows, tees, and P-traps; not all dimensions available in all thicknesses and colors — contact Armacell Customer Service for availability.
    • Prefabricated elbow, tee, and P-trap insulation for AP/ArmaFlex pipe insulation systems
    • Thermal protection and condensation resistance on chilled water, refrigerant, and process piping fittings
    • Elimination of on-site cutting and fabrication labor for insulating pipe elbows and tees
    • Interior mechanical piping insulation where a paintable, primer-free white finish is desired (AP/ArmaFlex White)
    • Pipe fitting insulation in commercial and residential mechanical systems subject to energy code compliance

    Common industries: HVAC and mechanical insulation contracting, commercial and residential construction, plumbing and piping systems, refrigeration.

    AP/ArmaFlex Prefabricated Fittings are the made-to-order elbow, tee, and P-trap components of the AP/ArmaFlex pipe insulation family, engineered to eliminate the field cutting and assembly typically required to insulate pipe fittings. The product range includes 2-piece 90° elbows, 3-piece 90° elbows, tees, 45° elbows, and P-traps, covering ID sizes from 3/8″ (9 mm) through 10 IPS (273 mm) and wall thicknesses from 1/2″ (13 mm) to 2″ (50 mm); not all dimensions are available in all thicknesses and colors. Because the fittings share the same physical properties as the AP/ArmaFlex and AP/ArmaFlex White insulation products, they maintain the thermal protection and condensation resistance of the overall piping insulation system.

    Fitting composition varies by wall thickness: 3/8″ through 1″ walls are NBR/PVC-based and rated for service from -297°F to 220°F (-183°C to 105°C), while 1-1/2″ and 2″ walls are EPDM-based and rated for service from -297°F to 300°F (-183°C to 150°C), both per ASTM C534. The material is manufactured without CFCs, HFCs, HCFCs, PBDEs, or formaldehyde and includes EPA registered MICROBAN® antimicrobial product protection. AP/ArmaFlex White fittings minimize the need for field priming or painting in interior applications.

    Armacell North America’s quality management systems are certified as being in conformity with ISO 9001 by Intertek. Compliant with ASTM C534 Type I – Tube Grade 1, MIL-P-15280J FORM T, ASTM E84, UL723, CAN/ULC S102 (up to 1″ thickness), UL 94 5V-A/V-0 (File E55798), ASHRAE 90.1 energy standards, the International Energy Conservation Code (IECC), the International Mechanical Code (IMC), the International Residential Code (IRC), and Title 24 California Building Energy Efficiency Standards.

    What differentiates AP/ArmaFlex Prefabricated Fittings from field-cut ArmaFlex insulation?

    AP/ArmaFlex Prefabricated Fittings are made-to-order elbows, tees, and P-traps that arrive ready to install, eliminating the complex cutting and assembly otherwise required to insulate pipe fittings on the job site. They share the same physical properties as the AP/ArmaFlex and AP/ArmaFlex White insulation products and are available in wall thicknesses up to 2" (50 mm), preserving full thermal and moisture-resistance system integrity while reducing installation labor.

    Why is flame and smoke performance important for AP/ArmaFlex Prefabricated Fittings?

    Because the fittings insulate mechanical piping in occupied buildings, surface burning characteristics directly affect life-safety code compliance. The fittings conform to ASTM E84, UL723, and CAN/ULC S102 (up to 1" thickness) for surface burning characteristics and carry a UL 94 5V-A/V-0 flammability rating (File E55798), supporting specification in mechanical systems governed by building and energy codes.

    What is the service temperature range for AP/ArmaFlex Prefabricated Fittings?

    Per ASTM C534, fittings with 3/8" through 1" walls (NBR/PVC-based) are rated from -297°F to 220°F (-183°C to 105°C). Fittings with 1-1/2" and 2" walls (EPDM-based) are rated from -297°F to 300°F (-183°C to 150°C).

    Is AP/ArmaFlex Prefabricated Fittings suitable for code-regulated mechanical insulation environments?

    Yes. The fittings comply with ASTM E84, UL723, CAN/ULC S102 (up to 1" thickness), and UL 94 5V-A/V-0 (File E55798) for flame and smoke performance, and conform to ASHRAE 90.1, the International Energy Conservation Code (IECC), the International Mechanical Code (IMC), the International Residential Code (IRC), and Title 24 California Building Energy Efficiency Standards for energy and building code compliance.

    How should AP/ArmaFlex Prefabricated Fittings be specified?

    Specify grade (AP/ArmaFlex Prefabricated Fittings), fitting type (2-piece or 3-piece 90° elbow, 45° elbow, tee, or P-trap), wall thickness, ID/pipe size, color (black or white), base material (NBR/PVC or EPDM, per wall thickness), compliance requirements, dimensional tolerances, and finished format.

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