ArmaGel® XGH

ArmaGel® XGH is a flexible aerogel blanket for elevated temperature applications with a maximum service temperature of 650°C (1200°F), available in thicknesses of 5 mm (0.2″), 10 mm (0.4″), and 20 mm (0.8″) in roll form 1.5 m (59″) wide, with a nominal density of 180 kg/m³ (11 lb/ft³) per ASTM C303. It complies with ASTM C1728 Type III, Grade 1A and IOGP S-738 (JIP33), delivers a declared thermal conductivity of 0.0199 W/(m·K) at 24°C (75°F) per ASTM C177, and achieves a Reaction to Fire classification of A2-s1,d0 (Non-combustible) per EN 13501-1. Thermal conductivity values are provided across 13 temperature points from 0°C to 650°C with a published polynomial formula for use in calculation programs.

Key Properties

  • Thermal Conductivity @ 24°C (75°F): 0.0199 W/(m·K) / 0.138 Btu-in/(h-ft²-°F) (ASTM C177)
  • Service Temperature Maximum: 650°C (1,200°F) (ASTM C411, ASTM C447)
  • Reaction to Fire: A2-s1,d0 — Non-combustible (EN 13501-1)
  • Compressive Strength @ 10% Compression: ≥ 3 psi / 20.7 kPa (ASTM C165)
  • Nominal Density: 180 kg/m³ (11 lb/ft³) (ASTM C303)
  • Flame Spread Index / Smoke Development: ≤ 5 / ≤ 10 (ASTM E84)

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    Physical Properties

    Property Value Test Method
    Material Type Aerogel blanket
    Product Color Range Gray
    Product Range Sheets in rolls — 5 mm (0.2 in), 10 mm (0.4 in), 20 mm (0.8 in); width 1.5 m (59 in)
    Nominal Density 180 kg/m³ (11 lb/ft³) ASTM C303
    Shelf Life Max. 3 years
    Storage Store indoors, clean and dry conditions, away from direct sunlight
    Health Aspects Neutral

    Mechanical Properties

    Property Value Test Method
    Compressive Strength ≥ 3 psi / 20.7 kPa at 10% compression ASTM C165
    Flexibility of Mineral Fiber Blankets Flexible ASTM C1101
    Linear Shrinkage Under Soaking Heat <2% in width and length ASTM C356

    Thermal Properties

    Property Value Test Method
    Service Temperature (Max.) 650°C (1,200°F) ASTM C411, ASTM C447
    Hot Surface Performance Pass ASTM C411
    Thermal Conductivity @ 0°C (32°F)* 0.0195 W/(m·K) / 0.135 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 24°C (75°F) 0.0199 W/(m·K) / 0.138 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 38°C (100°F)* 0.0202 W/(m·K) / 0.140 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 93°C (200°F)* 0.0216 W/(m·K) / 0.150 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 149°C (300°F)* 0.0238 W/(m·K) / 0.165 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 204°C (400°F)* 0.0267 W/(m·K) / 0.185 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 260°C (500°F) 0.0303 W/(m·K) / 0.210 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 316°C (600°F)* 0.0353 W/(m·K) / 0.245 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 371°C (700°F) 0.0418 W/(m·K) / 0.290 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 400°C (752°F)* 0.0457 W/(m·K) / 0.317 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 500°C (932°F)* 0.0627 W/(m·K) / 0.435 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 600°C (1112°F)* 0.0865 W/(m·K) / 0.600 Btu-in/(h-ft²-°F) ASTM C177
    Thermal Conductivity @ 650°C (1202°F)* 0.0995 W/(m·K) / 0.690 Btu-in/(h-ft²-°F) ASTM C177

    *Values recommended for use as inputs in calculation programs (e.g., 3EPlus). Measured under a load of 1.5 kPa (0.22 psi). For operating temperatures above 400°C (752°F), a metallic foil barrier of 0.05 mm (0.002 in) thickness must be additionally installed.

    Polynomial formula — SI: λd(θm) = 0.01947 + 1.567×10⁻⁵×θm + 5.913×10⁻⁸×(θm)² + 1.651×10⁻¹⁰×(θm)³ | IP: k(θm) = 0.1333 + 5.135×10⁻⁵×θm + 1.115×10⁻⁷×(θm)² + 1.942×10⁻¹⁰×(θm)³ where θm is mean temperature in °C or °F respectively.

    Flame & Fire Performance

    Property Value Test Method
    Reaction to Fire A2-s1,d0 — Non-combustible EN 13501-1
    Surface Burning Characteristics Flame spread index ≤ 5 / Smoke development ≤ 10 ASTM E84

    Environmental Performance

    Property Value Test Method
    Hydrophobic Yes
    Water Absorption Pass ASTM C1763
    Water Vapor Sorption ≤ 5% by weight ASTM C1104
    Corrosiveness of Steel Pass ASTM C1617, Procedure A
    Stress Corrosion Cracking Pass, no cracks ASTM C692, ASTM C795
    Fungal Growth No growth ASTM C1338

    Acoustic Properties

    Property Value Test Method
    Acoustic Performance Meeting ISO 15665 ISO 15665

    Compliance

    • ASTM C1728, Type III, Grade 1A — Compliant
    • IOGP S-738 (JIP33) — Compliant
    • ASTM C165 — Compliant (Compressive Strength ≥ 3 psi / 20.7 kPa at 10% compression)
    • ASTM C303 — Compliant (Nominal Density: 180 kg/m³ / 11 lb/ft³)
    • ASTM C356 — Compliant (Linear Shrinkage Under Soaking Heat: <2% in width and length)
    • ASTM C411 — Compliant (Hot Surface Performance: Pass; Service Temperature Max.: 650°C)
    • ASTM C447 — Compliant (Service Temperature Max.: 650°C)
    • ASTM C692 / ASTM C795 — Compliant (Stress Corrosion Cracking: Pass, no cracks)
    • ASTM C1101 — Compliant (Flexibility of Mineral Fiber Blankets: Flexible)
    • ASTM C1104 — Compliant (Water Vapor Sorption: ≤ 5% by weight)
    • ASTM C1338 — Compliant (Fungal Growth: No growth)
    • ASTM C1617, Procedure A — Compliant (Corrosiveness of Steel: Pass)
    • ASTM C1763 — Compliant (Water Absorption: Pass)
    • ASTM E84 — Compliant (Flame spread index ≤ 5 / Smoke development ≤ 10)
    • EN 13501-1 — Reaction to Fire: A2-s1,d0 — Non-combustible
    • ISO 15665 — Acoustic performance meeting ISO 15665
    Standard Thicknesses:5 mm (0.2 in), 10 mm (0.4 in), 20 mm (0.8 in) — supplied in sheets in roll form; width 1.5 m (59 in)
    Standard Colors:Gray
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • High-temperature thermal insulation of pipes, vessels, and ducts (including elbows, fittings, and flanges) in offshore and industrial oil and gas facilities requiring IOGP S-738 (JIP33) compliance
    • Elevated temperature insulation in process equipment facilities requiring A2-s1,d0 Non-combustible fire classification per EN 13501-1
    • CUI protection in high-temperature industrial insulation systems using a hydrophobic, breathable aerogel blanket
    • Acoustic insulation of industrial pipework meeting ISO 15665 in combination with thermal insulation
    • Reusable insulation for inspection-access pipework and equipment in offshore facilities where reduced maintenance costs and inventory management via roll-form supply are design objectives

    Common industries: Oil and gas, offshore, petrochemical, power generation, energy, industrial processing.

    ArmaGel® XGH is described on the TDS as a breakthrough flexible aerogel blanket for elevated temperature applications, compliant with ASTM C1728 Type III, Grade 1A and — uniquely within the ArmaGel® family — IOGP S-738 (JIP33), the international oil and gas industry specification for thermal insulation materials used in offshore and onshore oil and gas facilities.

    It is available in three standard thicknesses (5 mm / 0.2″, 10 mm / 0.4″, 20 mm / 0.8″) in sheets in roll form 1.5 m (59″) wide. The TDS notes that ArmaGel® XGH is designed for applications where operating temperatures are above ambient, and that for design/installation above 80 mm thickness, Armacell technical services should be contacted.

    The declared thermal conductivity is published at 13 temperature points from 0°C (32°F) to 650°C (1202°F) in both W/(m·K) and Btu-in/(h-ft²-°F), measured under a load of 1.5 kPa (0.22 psi) per ASTM C177. Values marked with asterisk (*) are recommended for use as inputs in calculation programs (e.g., 3EPlus).

    A polynomial formula is provided on the TDS for both SI and IP units: SI: λd(θm) = 0.01947 + 1.567×10⁻⁵×θm + 5.913×10⁻⁸×(θm)² + 1.651×10⁻¹⁰×(θm)³; IP: k(θm) = 0.1333 + 5.135×10⁻⁵×θm + 1.115×10⁻⁷×(θm)² + 1.942×10⁻¹⁰×(θm)³. For operating temperatures above 400°C (752°F), a metallic foil barrier of 0.05 mm (0.002 in) thickness must be additionally installed.

    The material features proprietary dust control technology, is reusable to reduce maintenance costs, and provides acoustic performance meeting ISO 15665.

    Compliant with ASTM C1728 Type III, Grade 1A; IOGP S-738 (JIP33); ASTM C165; ASTM C303; ASTM C356; ASTM C411; ASTM C447; ASTM C692; ASTM C795; ASTM C1101; ASTM C1104; ASTM C1338; ASTM C1617; ASTM C1763; ASTM E84; EN 13501-1.

    What differentiates ArmaGel® XGH from ArmaGel® HT, HTF, HTL, DT, Rail, and XGC?

    ArmaGel® XGH is the only grade in the ArmaGel® family compliant with IOGP S-738 (JIP33) — the international oil and gas industry joint industry project specification for thermal insulation materials. It achieves A2-s1,d0 Non-combustible classification per EN 13501-1 — the same high fire classification as ArmaGel® HTL — while also meeting ASTM C1728 Type III Grade 1A and ISO 15665 acoustic performance. It provides a 13-point thermal conductivity curve with a published polynomial formula, features proprietary dust control technology, and is explicitly described on the TDS as reusable. It is designed for above-ambient temperature service only (not cryogenic).

    Why does thermal conductivity matter when selecting aerogel insulation?

    Thermal conductivity determines the insulation thickness required to achieve the target heat loss at the system operating temperature. At 0.0199 W/(m·K) at 75°F — lower than ArmaGel® HT at the same temperature — ArmaGel® XGH provides effective high-temperature insulation in a thinner profile, enabling the TDS claim of up to 80% thinner than traditional insulation products for equivalent thermal resistance, and supporting installation on complex geometries including elbows, fittings, and flanges.

    What is the service temperature range for ArmaGel® XGH?

    The service temperature maximum for ArmaGel® XGH is 650°C (1,200°F) per ASTM C411 and ASTM C447. The TDS notes that ArmaGel® XGH is designed for applications where operating temperatures are above ambient. For operating temperatures above 400°C (752°F), a metallic foil barrier of 0.05 mm (0.002 in) thickness must be additionally installed.

    Is ArmaGel® XGH suitable for regulated offshore and oil and gas environments?

    Yes. ArmaGel® XGH complies with IOGP S-738 (JIP33), ASTM C1728 Type III Grade 1A, EN 13501-1 (A2-s1,d0 Non-combustible), ASTM E84, ASTM C692/C795 for use over austenitic stainless steel, and ASTM C1617 Procedure A for corrosiveness to steel.

    How should ArmaGel® XGH be specified?

    Specify grade (ArmaGel® XGH), thickness (5 mm / 0.2", 10 mm / 0.4", or 20 mm / 0.8"), compliance requirements (ASTM C1728 Type III Grade 1A, IOGP S-738 JIP33, EN 13501-1 A2-s1,d0, and others as applicable), dimensional tolerances, and finished format. Consult Armacell application manual(s) for industrial applications. Contact Armacell technical services for designs above 80 mm total thickness.

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