BISCO® BF-1000 – Extra Soft

BISCO® BF-1000 is a highly compressible, extra soft closed cell silicone foam engineered for applications requiring low closure force and reliable long-term environmental sealing. Rated from −67°F to 392°F, BF-1000 delivers 2.4 psi compression force deflection at 25% deflection and achieves 1.70% compression set after 22 hours at 212°F, providing consistent seal integrity under minimal compressive load.

Key Properties

  • Compression Force Deflection @ 25%: 2.4 psi
  • Tensile Strength: 35 psi
  • Elongation: ≥60%
  • Compression Set: 1.70% (22 hrs @ 212°F, 50%)
  • Density: 12 lb/ft³
  • Recommended Service Temperature: −67°F to 392°F

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    Physical Properties

    Property Value Test Method
    Material Closed Cell Silicone Foam
    Density 12 lb/ft³
    Thermal Conductivity 0.048 W/m°K ASTM D518
    Thicknesses Available 1/16″, 3/32″, 1/8″, 3/16″, 1/4″, 3/8″, 1/2″, 5/8″, 3/4″, 1″
    Colors Black, Gray, White

    Mechanical Properties

    Property Value Test Method
    Compression Force Deflection @ 25% 2.4 psi ASTM D1056
    Compression Set (22 hrs @ 212°F, 50%) 1.70% ASTM D1056
    Tensile Strength 35 psi ASTM D412
    Elongation (Minimum) 60% ASTM D412

    Flame & Fire Performance

    Property Value Test Method
    Flame Retardant Yes
    Flame Spread Index (LS) <35 ASTM E162
    Smoke Density (Ds) @ 1.5 Minutes <100 ASTM E662
    Smoke Density (Ds) @ 4 Minutes <200 ASTM E662
    UL 94 HF-1 Pass
    UL 94 V0 Pass
    FMVSS-302 Pass

    Environmental Performance

    Property Value Test Method
    UV Resistance Yes
    Ozone Resistance Yes
    Low Temperature Flexibility −67°F ASTM D1056
    Recommended Use Temperature −67°F to 392°F

    Compliance

    • FDA CFR 177.2600 — Compliant
    • UL 94 HF-1 — Compliant
    • UL 94 V0 — Compliant
    • FMVSS-302 — Compliant
    Standard Thicknesses:1/16", 3/32", 1/8", 3/16", 1/4", 3/8", 1/2", 5/8", 3/4", 1"
    Standard Colors:Black, Gray, White
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • Environmental sealing against dust, moisture, air, and light in outdoor enclosures
    • Lighting fixture and HVAC unit gasketing
    • Electronic cabinet and enclosure seals
    • Vibration isolation in electronic components and transportation vehicles
    • Fire retardant thermal insulation

    Common industries: electronics, transportation, HVAC, lighting, and industrial equipment.

    BF-1000 is an extra soft, closed cell silicone foam designed for sealing applications where low closure force is critical. Its patented chemistry and cell structure deliver long-term performance advantages, including temperature independence and resistance to UV and ozone degradation. The material’s high compressibility makes it well-suited for conforming to irregular surfaces while maintaining a reliable environmental seal.

    BF-1000 is rated to the most stringent flame standards, passing UL 94 V0, UL 94 HF-1, and FMVSS-302, making it suitable for applications in transportation, electronics, and outdoor enclosure environments. Its low compression set ensures sustained sealing force retention over extended service life.

    Compliant with FDA CFR 177.2600, UL 94 HF-1, UL 94 V0, and FMVSS-302.

    What differentiates BF-1000 from other silicone foam grades?

    BF-1000 is the extra soft grade, offering the lowest closure force in the BF series — ideal for applications where minimal compressive load is required to achieve a reliable seal.

    Why is compression set critical?

    Compression set measures long-term recovery after sustained compression. Lower values indicate better sealing force retention over the life of the application.

    What is the operating temperature range?

    −67°F to 392°F

    Is BF-1000 suitable for regulated environments?

    Yes. It complies with FDA CFR 177.2600 for food-contact applications and meets UL 94 V0, UL 94 HF-1, and FMVSS-302 flame standards.

    How should this material be specified?

    Specify grade (BF-1000), thickness, color, compliance requirements, dimensional tolerances, and finished format.

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