BISCO® BF-2000 – Ultra Soft

BISCO® BF-2000 is an ultra soft, highly compressible closed cell silicone foam engineered for applications requiring the lowest possible closure force combined with reliable environmental sealing. Rated from −67°F to 392°F, BF-2000 delivers 1.0 psi compression force deflection at 25% and meets UL 94 V-0 and HF-1 flame standards, making it the softest grade in the BISCO cellular foam family.

Key Properties

  • Compression Force Deflection @ 25%: 1.0 psi (6.9 kPa) typical; spec <1.7 psi (12 kPa)
  • Tensile Strength: ≥20 psi (140 kPa)
  • Elongation: ≥60%
  • Compression Set: Tested per ASTM D1056 (22 hrs @ 212°F, 50%)
  • Density: 11 lb/ft³ (175 kg/m³)
  • Recommended Service Temperature: −67°F to 392°F

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    Physical Properties

    Property Value Test Method
    Material Closed Cell Silicone Foam
    Density 11 lb/ft³ (175 kg/m³) typical
    Thermal Conductivity 0.048 W/m°K ASTM C518
    Water Absorption 1.4% Internal (24 hrs, 2″ below surface)
    Thicknesses Available 0.125″, 0.188″, 0.250″, 0.375″, 0.500″
    Colors Black

    Mechanical Properties

    Property Value Test Method
    Compression Force Deflection @ 25% 1.0 psi (6.9 kPa) typical; spec <1.7 psi (12 kPa) ASTM D1056
    Compression Set (22 hrs @ 212°F, 50%) Tested ASTM D1056
    Tensile Strength ≥20 psi (140 kPa) ASTM D412
    Elongation (Minimum) 60% ASTM D412

    Flame & Fire Performance

    Property Value Test Method
    Flame Resistance V-0 ; HF-1 UL 94 (File E83967)
    Flame Spread Index (Is) <35, Flaming Mode ASTM E162
    Smoke Density (Ds) @ 1.5 Minutes <100, Flaming Mode ASTM E662
    Smoke Density (Ds) @ 4 Minutes <200, Flaming Mode ASTM E662
    Burn Length <100 mm/min FMVSS 302

    Thermal & Environmental Performance

    Property Value Test Method
    Recommended Use Temperature −67°F to 392°F (−55°C to +200°C) Internal
    Low Temperature Flexibility Pass at −67°F (−55°C) / 3 min ASTM D746
    Low Temperature Brittleness Pass at −67°F (−55°C) / 5 hrs ASTM D1056
    UV Resistance Yes
    Ozone Resistance Yes

    Compliance

    • UL 94 V-0 — Compliant (File E83967)
    • UL 94 HF-1 — Compliant (File E83967)
    • FMVSS-302 — Compliant
    Standard Thicknesses:0.125", 0.188", 0.250", 0.375", 0.500"
    Standard Colors:Black
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • Ultra-low closure force environmental seals for portable electronics
    • LCD screen and touch panel gaskets in laptops and aircraft interiors
    • Dust and moisture sealing in electronic enclosures
    • Vibration isolation in electronic components and transportation vehicles
    • Low closure force gap filling in assemblies with tight compressive load constraints

    Common industries: electronics, transportation, aerospace interiors, HVAC, and consumer devices.

    BF-2000 is the softest grade in the BISCO cellular silicone foam family — softer than BF-1000 — and is specifically designed for applications where the lowest possible closure force is required to achieve a reliable environmental seal. Its patented chemistry and cell structure deliver ultra-low compression force with excellent memory and minimal stress relaxation, supporting long-term seal integrity without gasket failure from compression set or softening.

    BF-2000’s high compressibility allows it to conform to variable-width gaps and irregular mating surfaces, providing consistent sealing performance across a wide range of design tolerances. Its resistance to UV, ozone, and extreme temperature cycling makes it well-suited for electronics, transportation, and portable device applications. It meets UL 94 V-0 and HF-1 flame requirements.

    Compliant with UL 94 V-0, UL 94 HF-1, and FMVSS-302.

    What differentiates BF-2000 from other BISCO cellular foam grades? BF

    BF-2000 is the softest grade in the BISCO foam family, delivering the lowest compression force deflection (1.5 psi typical at 25%) — softer than BF-1000. It is the preferred choice when minimal closure force is the primary design constraint.

    Why is compression set critical?

    Compression set measures long-term recovery after sustained compression. Lower values indicate better sealing force retention over the life of the application, reducing maintenance costs from gasket failure.

    What is the operating temperature range?

    −67°F to 392°F (−55°C to +200°C)

    Is BF-2000 suitable for regulated environments?

    Yes. BF-2000 meets UL 94 V-0 and HF-1 flame ratings and FMVSS-302, making it suitable for electronics and transportation applications with flame performance requirements.

    How should this material be specified?

    Specify grade (BF-2000), thickness, compliance requirements, dimensional tolerances, and finished format. Note: available in Black only.

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