BISCO® HT-6210 Extra Soft

BISCO® HT-6210 is an extra soft solid silicone rated at 61 Shore OO, designed for the most demanding gasketing applications where extremely low closure force and maximum conformability are required. It delivers 480 psi tensile strength, >20 ppi tear resistance, and a compression set of <25% (22 hours @ 302°F @ 50% deflection). The material is rated for service from -67°F to 392°F and exhibits resistance to UV, ozone, extreme temperatures, and most fluids.

Key Properties

  • Durometer, Shore OO: 61 — ASTM D2240
  • Tensile Strength: 480 psi — ASTM D412
  • Elongation: 565% — ASTM D412
  • Compression Set, 22 Hours @ 302°F @ 50%: <25% — ASTM D395
  • Specific Gravity: 1.07 g/cc — —

Temperature Range: -67°F to 392°F

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    Physical Properties

    Property Value Test Method
    Material / Substrate Solid Silicone
    Color Gray
    Specific Gravity 1.07 g/cc
    Thickness 0.010″, 0.020″, 0.031″, 0.063″, 0.125″

    Mechanical Properties

    Property Value Test Method
    Durometer, Shore OO 61 ASTM D2240
    Tensile Strength 480 psi ASTM D412
    Elongation 565% ASTM D412
    Tear Resistance >20 ppi ASTM D624
    Compression Set, 22 Hours @ 302°F @ 50% <25% ASTM D395

    Thermal Properties

    Property Value Test Method
    Temperature Range -67°F to 392°F
    Thermal Conductivity 0.19 W/m·K ASTM D518

    Electrical Properties

    Property Value Test Method
    Dielectric Strength 372 Volts/mil ASTM D149
    Dielectric Constant 2.76 kHz ASTM D150
    Dissipation Factor 0.003 kHz ASTM D495
    Dry Arc Resistance 122 seconds ASTM D495
    Volume Resistivity 10^14 Ohm-cm ASTM D257

    Environmental Performance

    Property Value Test Method
    Low Temperature Brittleness Pass ASTM D2137
    UV Resistant Yes
    Ozone Resistant Yes
    Standard Thicknesses:0.010", 0.020", 0.031", 0.063", 0.125"
    Standard Colors:Gray
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • LCD panel gaskets in consumer electronics requiring minimal closure force
    • Digital camera lens and battery hatch seals requiring precise conformability
    • Underwater lighting gaskets demanding watertight sealing at very low sealing loads
    • Industrial, medical, and electronic gasketing where high-performance compliance is required
    • Battery compartment seals in portable and handheld devices

    Common industries: Consumer electronics, industrial equipment, medical devices, telecommunications.

    BISCO® HT-6210 is an extra soft solid silicone measured on the Shore OO scale at 61, indicating a level of compliance far beyond what Shore A grades can express.

    It is specifically engineered for gasketing applications where the sealing force available is extremely low — such as LCD gaskets, digital camera lens gaskets, battery hatch seals, and underwater lighting assemblies — and where the gasket must conform precisely to irregular surfaces to achieve a reliable seal. Extremely tight thickness tolerances support gasket integrity in precision consumer electronics and industrial applications.

    The material provides 565% elongation and passes low temperature brittleness testing per ASTM D2137. Its electrical insulation properties include 372 Volts/mil dielectric strength, 10^14 Ohm-cm volume resistivity, and 122 seconds dry arc resistance, making it suitable for electronic enclosure sealing applications. It resists UV degradation and ozone.

    What differentiates BISCO® HT-6210 from Shore A-rated solid silicones?

    BISCO® HT-6210 is rated on the Shore OO scale at 61, which corresponds to a level of softness far beyond the lower end of the Shore A scale. This extra soft profile enables a highly protective seal with minimal closure force, making it the appropriate selection for delicate electronic assemblies — such as LCD panels and camera lens gaskets — where conventional Shore A grades would require too much sealing force and risk damaging the mating components.

    Why is compression set an important consideration for solid silicone elastomers?

    Compression set measures how well an elastomer recovers its original thickness after sustained compression. In sealing applications, a material with high compression set will permanently deform over time, reducing sealing force and allowing leak paths to develop. BISCO® HT-6210 achieves <25% compression set (22 hours @ 302°F @ 50% deflection per ASTM D395), supporting long-term sealing integrity even under elevated temperature conditions.

    What is the temperature range for BISCO® HT-6210?

    BISCO® HT-6210 is rated for service from -67°F to 392°F, as listed on the TDS.

    Is BISCO® HT-6210 suitable for electronic sealing applications?

    Yes. The TDS lists dielectric strength of 372 Volts/mil, volume resistivity of 10^14 Ohm-cm, dry arc resistance of 122 seconds, and UV and ozone resistance, supporting its use in electronic enclosure and device sealing applications. No specific compliance standards are cited on the TDS.

    How should BISCO® HT-6210 be specified?

    Specify grade (BISCO® HT-6210), thickness, dimensional tolerances, and finished format.

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