BISCO® HT-6360 Fire-Safe

BISCO® HT-6360 is a fire-safe solid silicone rated at 60 Shore A, designed to protect sensitive applications from flame damage through superior flame, smoke, and toxicity (FST) resistance. It achieves UL 94 V-0 (File E83967), meets ASTM E162 flame spread index requirements, and meets ASTM E662 smoke density requirements. The material is rated for service from -67°F to 392°F and provides resistance to UV, ozone, extreme temperatures, and most fluids.

Key Properties

  • Durometer, Shore A: 60 — ASTM D2240
  • Tensile Strength: >200 psi — ASTM D412
  • Elongation: >125% — ASTM D412
  • Compression Set, 70 Hours @ 302°F @ 25%: <35% — ASTM D395
  • Specific Gravity: 1.71 g/cc — —
  • Temperature Range: -67°F to 392°F

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    Physical Properties

    Property Value Test Method
    Material / Substrate Solid Silicone
    Color Black
    Specific Gravity 1.71 g/cc
    Thickness 0.020″, 0.031″, 0.063″, 0.125″

    Mechanical Properties

    Property Value Test Method
    Durometer, Shore A 60 ASTM D2240
    Tensile Strength >200 psi ASTM D412
    Elongation >125% ASTM D412
    Compression Set, 70 Hours @ 302°F @ 25% <35% ASTM D395

    Thermal Properties

    Property Value Test Method
    Temperature Range -67°F to 392°F
    Thermal Conductivity 0.10 W/m·K ASTM D518

    Electrical Properties

    Property Value Test Method
    Dielectric Strength 386 Volts/mil ASTM D149
    Dielectric Constant 2.76 kHz ASTM D150
    Dissipation Factor 0.003 kHz ASTM D495
    Dry Arc Resistance 124 seconds ASTM D495
    Volume Resistivity 10^14 Ohm-cm ASTM D257

    Flame & Fire Performance

    Property Value Test Method
    Flame Resistance Meets UL 94 (File E83967) V-0
    Flame Spread Index Meets ASTM E162
    Smoke Density Meets ASTM E662

    Environmental Performance

    Property Value Test Method
    Low Temperature Brittleness @ -80°F @ 3 Minutes Pass ASTM D2137
    UV Resistance Yes
    Ozone Resistance Yes

    Compliance

    • UL 94 — Compliant (File E83967, V-0)
    • ASTM E162 — Meets
    • ASTM E662 — Meets
    Standard Thicknesses:0.020", 0.031", 0.063", 0.125"
    Standard Colors:Black
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • Fire and smoke sealing in aerospace, industrial, and building assemblies requiring UL 94 V-0 compliance
    • Flexible dust gaskets in aerospace applications where fire safety is a critical design requirement
    • Medical equipment cabinets and medical device enclosures requiring flame-safe sealing materials
    • Outdoor enclosure gaskets in high-temperature environments with fire exposure risk
    • Sealing applications in enclosed compartments requiring superior FST resistance

    Common industries: Aerospace, medical devices, building and construction, industrial equipment, telecommunications.

    BISCO® HT-6360 is a fire-safe solid silicone at 60 Shore A, formulated to deliver superior flame, smoke, and toxicity (FST) resistance for applications in which fire safety is a critical design requirement.

    It achieves UL 94 V-0 classification (File E83967) and meets the requirements of ASTM E162 for flame spread index and ASTM E662 for smoke density, making it appropriate for aerospace flexible dust gaskets, fire and smoke sealing assemblies, medical equipment cabinets, and outdoor enclosures exposed to high-temperature environments.

    With a specific gravity of 1.71 g/cc — significantly denser than standard solid silicone grades — the compound is formulated with fire-retardant chemistry that provides fire protection in enclosed compartments.

    Electrical insulation properties include 386 Volts/mil dielectric strength and 10^14 Ohm-cm volume resistivity. The material passes low temperature brittleness testing at -80°F for 3 minutes per ASTM D2137 and exhibits UV and ozone resistance. High tear strength and extremely tight thickness tolerances support gasket integrity in fire-safe applications.

    Compliant with UL 94 V-0 (File E83967), ASTM E162 — Meets, ASTM E662 — Meets.

    What differentiates BISCO® HT-6360 from standard solid silicone grades?

    HT-6360 is the only fire-safe grade in the BISCO® HT-6 series, achieving UL 94 V-0 classification (File E83967) and meeting ASTM E162 flame spread and ASTM E662 smoke density requirements. Its specific gravity of 1.71 g/cc reflects the fire-retardant compound chemistry that delivers superior FST resistance — a level of flame, smoke, and toxicity performance that standard solid silicone grades do not provide.

    Why is compression set an important consideration for solid silicone elastomers?

    Compression set measures how well an elastomer recovers its original thickness after sustained compression. In sealing applications, a material with high compression set will permanently deform over time, reducing sealing force and allowing leak paths to develop. BISCO® HT-6360 achieves <35% compression set (70 hours @ 302°F @ 25% deflection per ASTM D395), supporting sustained sealing performance in fire-safe applications at elevated temperatures.

    What is the temperature range for BISCO® HT-6360?

    BISCO® HT-6360 is rated for service from -67°F to 392°F, as listed on the TDS.

    Is BISCO® HT-6360 suitable for flame-rated and fire-safe environments?

    Yes. BISCO® HT-6360 achieves UL 94 V-0 (File E83967) and meets ASTM E162 flame spread index and ASTM E662 smoke density requirements, as stated on the TDS. It is specifically designed for applications where fire safety is a critical design requirement.

    How should BISCO® HT-6360 be specified?

    Specify grade (BISCO® HT-6360), thickness, compliance requirements (UL 94 V-0 / ASTM E162 / ASTM E662), dimensional tolerances, and finished format.

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