GORE® Automotive Vents for Exterior Lighting

GORE® Automotive Vents for Exterior Lighting are a family of adhesive-mounted ePTFE membrane vent components providing condensation reduction, pressure equalization, and ingress protection for automotive exterior lighting systems including headlamps, rear lamps, and accessory lamps. The portfolio spans thirteen variants organized by lamp category: four headlamp variants (AVS 120, AVS 9, AVS 113, AVS 100), five rear lamp variants (AVS 2, AVS 5, AVS 600/610, AVS 601/611, AVS 602/612), and four accessory lamp variants (AVS 2, AVS 5, AVS 118, AVS 119). All variants use 100% ePTFE membrane (AM2XX or AM6XL depending on series) with AD103 silicone pressure-sensitive adhesive, hydrophobic and oleophobic treatment, and an operating temperature range of -40 °C to +150 °C.

Water Entry Pressure (assembly) is > 345 mbar (> 5.0 psi) for 60 seconds across all headlamp, rear lamp AVS 2/5, and accessory lamp variants; the AVS 600/601/602 rear lamp series carries > 206 mbar (> 3.0 psi) for 60 seconds. All headlamp and rear lamp variants achieve IP6KX dust protection and IPX7 water immersion per ISO 20653:2013. IP spray resistance ratings vary by variant and target frame configuration. Moisture Vapor Transmission Rate (MVTR, ASTM E96 Water method) ranges from 18 mg moisture/day (AVS 118) to 710 mg moisture/day (AVS 600/610).

All parts are manufactured at a facility certified to IATF 16949, ISO 9001, and ISO 14001. Adhesive parts should be stored in cool dry conditions (22 °C / 50% RH), out of direct sunlight, and are most easily removed from the product carrier within one year of the packaging date.

Key Properties

  • IP Protection (all variants): IP6KX dust; IPX7 water immersion per ISO 20653:2013
  • Water Entry Pressure (assembly): > 345 mbar (> 5.0 psi) for 60 sec (headlamps, rear AVS 2/5, accessory lamps); > 206 mbar (> 3.0 psi) for 60 sec (AVS 600/601/602 series)
  • Moisture Vapor Transmission Rate Range: 18 mg moisture/day (AVS 118) to 710 mg moisture/day (AVS 600/610) — ASTM E96 Water method
  • Operating Temperature Range: -40 °C to +150 °C (all variants)
  • Membrane Type: 100% ePTFE AM2XX (headlamps, rear AVS 2/5, accessory lamps); 100% ePTFE AM6XL (AVS 600/601/602 series)
  • Pressure-Sensitive Adhesive: AD103 Silicone (all variants)

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    Headlamp Variants — Product Identification

    Property AVS 120 AVS 9 AVS 113 AVS 100 Test Method
    Sample order number AVS 120 AVS 9 AVS 113 AVS 100
    Order number — multi-up configuration VE2122 VE0020GMC VE2113 VE2084
    Order number — one-up configuration VE2123 VE2068 VE2114 VE2086

    Headlamp Variants — Performance

    Property AVS 120 AVS 9 AVS 113 AVS 100 Test Method
    Main vent functionality Condensation reduction; pressure equalization; dust/dirt/debris protection; water intrusion protection Condensation reduction; pressure equalization; dust/dirt/debris protection; water intrusion protection Condensation reduction; pressure equalization; dust/dirt/debris protection; water intrusion protection Condensation reduction; pressure equalization; dust/dirt/debris protection; water intrusion protection
    Minimum airflow (per part) at 70 mbar (1 psi) > 31.2 l/h > 22.2 l/h > 33 l/h > 19.9 l/h
    Typical airflow (per part) at 70 mbar (1 psi) 75 l/h 45.4 l/h 82 l/h 40.8 l/h
    Water Entry Pressure (assembly) > 345 mbar (> 5.0 psi) for 60 sec > 345 mbar (> 5.0 psi) for 60 sec > 345 mbar (> 5.0 psi) for 60 sec > 345 mbar (> 5.0 psi) for 60 sec
    Moisture Vapor Transmission Rate 700 mg moisture/day 610 mg moisture/day 699 mg moisture/day 525 mg moisture/day ASTM E96 Water method (average value)
    Operating temperatures -40 °C to +150 °C -40 °C to +150 °C -40 °C to +150 °C -40 °C to +150 °C
    Membrane type 100% ePTFE (AM2XX) 100% ePTFE (AM2XX) 100% ePTFE (AM2XX) 100% ePTFE (AM2XX)
    Membrane characteristic Hydrophobic and Oleophobic Hydrophobic and Oleophobic Hydrophobic and Oleophobic Hydrophobic and Oleophobic
    Pressure-sensitive adhesive AD103 Silicone AD103 Silicone AD103 Silicone AD103 Silicone
    IP — Dust IP6KX IP6KX IP6KX IP6KX ISO 20653:2013
    IP — Water immersion IPX7 IPX7 IPX7 IPX7 ISO 20653:2013
    IP — Spray resistance With target frame: IPX6K With target frame: IPX6K With target frame: IPX6K; without: IPX4 / IPX9K Without target frame: IPX4 / IPX9K ISO 20653:2013

    Headlamp Variants — Design Dimensions

    Property AVS 120 AVS 9 AVS 113 AVS 100 Test Method
    Outer diameter (OD) 19.50 mm 40.00 mm 27.90 mm 27.90 mm
    Inner diameter (ID) 10.18 mm 9.50 mm 18.88 mm 16.50 mm

    Rear Lamp Variants — Product Identification

    Property AVS 2 AVS 5 AVS 600/610 AVS 601/611 AVS 602/612 Test Method
    Sample order number AVS 2 AVS 5 AVS 600/610 AVS 601/611 AVS 602/612
    Order number — multi-up VE0001VAP VE2004 VE2100 VE2101 VE2102
    Order number — one-up VE2051 VE2016 VE2110 VE2111 VE2112

    Rear Lamp Variants — Performance

    Property AVS 2 AVS 5 AVS 600/610 AVS 601/611 AVS 602/612 Test Method
    Minimum airflow (per part) at 70 mbar (1 psi) > 3.0 l/h > 4.8 l/h > 123.5 l/h > 49.8 l/h > 14.2 l/h
    Typical airflow (per part) at 70 mbar (1 psi) 6.3 l/h 9.7 l/h 153.7 l/h 62.0 l/h 17.6 l/h
    Water Entry Pressure (assembly) > 345 mbar (> 5.0 psi) for 60 sec > 345 mbar (> 5.0 psi) for 60 sec > 206 mbar (> 3.0 psi) for 60 sec > 206 mbar (> 3.0 psi) for 60 sec > 206 mbar (> 3.0 psi) for 60 sec
    Moisture Vapor Transmission Rate 69 mg moisture/day 132 mg moisture/day 710 mg moisture/day 338 mg moisture/day 107 mg moisture/day ASTM E96 Water method (average value)
    Operating temperatures -40 °C to +150 °C -40 °C to +150 °C -40 °C to +150 °C -40 °C to +150 °C -40 °C to +150 °C
    Membrane type 100% ePTFE (AM2XX) 100% ePTFE (AM2XX) 100% ePTFE (AM6XL) 100% ePTFE (AM6XL) 100% ePTFE (AM6XL)
    Membrane characteristic Hydrophobic and Oleophobic Hydrophobic and Oleophobic Hydrophobic and Oleophobic Hydrophobic and Oleophobic Hydrophobic and Oleophobic
    Pressure-sensitive adhesive AD103 Silicone AD103 Silicone AD103 Silicone AD103 Silicone AD103 Silicone
    IP — Dust IP6KX IP6KX IP6KX IP6KX IP6KX ISO 20653:2013
    IP — Water immersion IPX7 IPX7 IPX7 IPX7 IPX7 ISO 20653:2013
    IP — Spray resistance With target frame: IPX6K With target frame: IPX6K Protective target frame required Protective target frame required Protective target frame required ISO 20653:2013

    Rear Lamp Variants — Design Dimensions

    Property AVS 2 AVS 5 AVS 600/610 AVS 601/611 AVS 602/612 Test Method
    Outer diameter (OD) 12.70 mm 19.05 mm 42.50 mm 19.00 mm 12.00 mm
    Inner diameter (ID) 7.11 mm 8.89 mm 18.00 mm 15.00 mm 8.00 mm

    Accessory Lamp Variants — Product Identification

    Property AVS 2 AVS 5 AVS 118 AVS 119 Test Method
    Sample order number AVS 2 AVS 5 AVS 118 AVS 119
    Order number — multi-up VE0001VAP VE2004 VE2117 VE2119
    Order number — one-up VE2051 VE2016 VE2118 VE2120

    Accessory Lamp Variants — Performance

    Property AVS 2 AVS 5 AVS 118 AVS 119 Test Method
    Main vent functionality Condensation reduction; pressure equalization; dust/dirt/debris protection; water intrusion protection Condensation reduction; pressure equalization; dust/dirt/debris protection; water intrusion protection Pressure equalization; dust/dirt/debris protection; water intrusion protection Pressure equalization; dust/dirt/debris protection; water intrusion protection
    Minimum airflow (per part) at 70 mbar (1 psi) > 3.0 l/h > 4.8 l/h 0.5 l/h 1.8 l/h
    Typical airflow (per part) at 70 mbar (1 psi) 6.3 l/h 9.7 l/h 0.8 l/h 2.8 l/h
    Water Entry Pressure (assembly) > 345 mbar (> 5.0 psi) for 60 sec > 345 mbar (> 5.0 psi) for 60 sec 345 mbar (> 5 psi) for 60 sec 345 mbar (> 5 psi) for 60 sec
    Moisture Vapor Transmission Rate 69 mg moisture/day 132 mg moisture/day 18 mg moisture/day 40 mg moisture/day ASTM E96 Water method (average value)
    Operating temperatures -40 °C to +150 °C -40 °C to +150 °C -40 °C to +150 °C -40 °C to +150 °C
    Membrane type 100% ePTFE (AM2XX) 100% ePTFE (AM2XX) 100% ePTFE (AM2XX) 100% ePTFE (AM2XX)
    Membrane characteristic Hydrophobic and Oleophobic Hydrophobic and Oleophobic Hydrophobic and Oleophobic Hydrophobic and Oleophobic
    Pressure-sensitive adhesive AD103 Silicone AD103 Silicone AD103 Silicone AD103 Silicone
    IP — Dust IP6KX IP6KX IP6KX IP6KX ISO 20653:2013
    IP — Water immersion IPX7 IPX7 IPX7 IPX7 ISO 20653:2013
    IP — Spray resistance With target frame: IPX6K With target frame: IPX6K With target frame: IPX6K With target frame: IPX6K ISO 20653:2013

    Accessory Lamp Variants — Design Dimensions

    Property AVS 2 AVS 5 AVS 118 AVS 119 Test Method
    Outer diameter (OD) 12.70 mm 19.05 mm 7.00 mm 10.00 mm
    Inner diameter (ID) 7.11 mm 8.89 mm 3.00 mm 5.50 mm

    Compliance

    • IATF 16949 — Certified manufacturing facility
    • ISO 9001 — Certified manufacturing facility
    • ISO 14001 — Certified manufacturing facility
    • ISO 20653:2013 — IP rating test standard (all variants)
    Available Variants by Lamp Category:Headlamps: AVS 120, Headlamps: AVS 9, Headlamps: AVS 113, Headlamps: AVS 100, Rear Lamps: AVS 2, Rear Lamps: AVS 5, Rear Lamps: AVS 600/610, Rear Lamps: AVS 601/611, Rear Lamps: AVS 602/612, Accessory Lamps: AVS 2, Accessory Lamps: AVS 5, Accessory Lamps: AVS 118, Accessory Lamps: AVS 119
    Configuration Options:Multi-up configurations available for all variants, one-up configurations available for all variants
    Storage Recommendation:Store in cool dry conditions (22 °C / 50% RH), out of direct sunlight; remove from product carrier within one year of packaging date.
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Custom dimensions and converted formats available based on application requirements and production volume.
    • Condensation reduction and pressure equalization in automotive headlamp assemblies requiring high moisture diffusion rates and IP6KX/IPX7 ingress protection
    • Rear lamp venting in space-constrained LED and traditional lamp designs requiring high moisture diffusion per footprint
    • Accessory and brand-emblem lamp venting in the smallest available footprints (OD 7.00–10.00 mm) for space-limited packaging
    • Pressure equalization venting in EV exterior lighting modules including thin modular lamp designs integrating sensing or communication devices
    • Water, dust, and dirt exclusion at lamp housing apertures across passenger vehicles, commercial vehicles, and electric vehicles

    Common industries: Automotive, exterior lighting, EV lighting systems, tier supplier manufacturing.

    GORE® Automotive Vents for Exterior Lighting are all-membrane adhesive vent components designed to maintain the reliability and longevity of automotive lighting systems across the full vehicle life. By allowing bidirectional airflow through a microporous ePTFE membrane while blocking water, fine dust, and dirt, these vents reduce condensation inside lamp housings and equalize pressure differentials caused by thermal cycling and altitude changes.

    All variants use AD103 silicone pressure-sensitive adhesive and bond directly to the lamp housing in multi-up or one-up configurations suitable for manual or automated installation.

    The headlamp portfolio offers four variants differentiated by diffusion performance and installation requirements. AVS 120 and AVS 113 are next-generation variants offering the highest diffusion performance in the headlamp range — 700 mg/day and 699 mg/day respectively — for faster condensation clearing. AVS 9 is an industry-standard footprint variant at 610 mg/day. AVS 100 requires no target frame for spray resistance (achieving IPX4 and IPX9K without a frame) and delivers 525 mg/day.

    The rear lamp portfolio includes the AVS 2 and AVS 5 small-footprint variants and the AVS 600/601/602 series, which uses the AM6XL membrane type for the highest moisture diffusion per footprint in the rear lamp range — up to 710 mg/day for AVS 600/610. The accessory lamp portfolio shares AVS 2 and AVS 5 with the rear lamp category and adds AVS 118 and AVS 119, the smallest-footprint variants in the portfolio, with outer diameters of 7.00 mm and 10.00 mm respectively.

    All variants are rated IP6KX for dust and IPX7 for water immersion per ISO 20653:2013. Spray resistance (IPX6K) is achieved with a protective target frame for most variants; AVS 100 and AVS 113 achieve IPX4 and IPX9K without a target frame. Housings made of high-water-absorption plastics (above 0.15% per ASTM D570, 24 hrs at 23 °C) must be evaluated. Compliant with IATF 16949, ISO 9001, and ISO 14001 (manufacturing certifications). No additional compliance standards are specified on the manufacturer’s TDS.

    How do I select the right exterior lighting vent for my lamp application?

    Selection depends on lamp type (headlamp, rear lamp, or accessory), available footprint, and required moisture diffusion rate. For headlamps, AVS 120 and AVS 113 deliver the highest diffusion (700 and 699 mg/day) with a target frame, while AVS 100 achieves IPX4/IPX9K without a target frame at 525 mg/day. For rear lamps requiring maximum diffusion per footprint, AVS 600/610 delivers 710 mg/day. For the smallest accessory lamp housings, AVS 118 (OD 7.00 mm) and AVS 119 (OD 10.00 mm) are available.

    Why does moisture vapor transmission rate matter for exterior lamp venting?

    Moisture vapor transmission rate (MVTR) determines how quickly a vent clears moisture vapor from the lamp interior after thermal cycling, washing, or high-humidity events. Higher MVTR values reduce the duration and severity of lens fogging, maintaining optical clarity and lamp performance. The portfolio spans from 18 mg/day (AVS 118, smallest accessory lamp footprint) to 710 mg/day (AVS 600/610, largest rear lamp footprint), allowing selection based on the housing volume and clearing time requirement.

    What is the operating temperature range for GORE® Automotive Vents for Exterior Lighting?

    -40 °C to +150 °C for all variants across the headlamp, rear lamp, and accessory lamp portfolios.

    Are GORE® Automotive Vents for Exterior Lighting suitable for automotive-grade regulated environments?

    Yes. All variants achieve IP6KX dust protection and IPX7 water immersion per ISO 20653:2013, and are manufactured at a facility certified to IATF 16949, ISO 9001, and ISO 14001. Spray resistance ratings (IPX6K, IPX4, IPX9K) vary by variant and target frame configuration. Housings made of high-water-absorption plastics (above 0.15% per ASTM D570) must be evaluated.

    How should GORE® Automotive Vents for Exterior Lighting be specified?

    Specify lamp category (headlamp, rear lamp, or accessory lamp), variant, configuration (multi-up or one-up), required IP ratings, target frame availability in the housing design, housing material water absorption compliance, and installation method (manual or automated).

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