HyPUR-cel® I1507L

HyPUR-cel® I1507L is a low-resiliency, energy-absorbing open cell polyurethane foam with a typical density of 15 pcf (12–18 pcf tolerance) and a 25% Compression Deflection of 7 psi (5–10 psi tolerance) per ASTM D1056. The “L” designation identifies a formulation with 13% resilience per ASTM D2632 that dissipates impact and vibration energy with fast recovery and low hysteresis loss. The material operates across a service temperature range of -40°F to 250°F, achieves a flammability pass rating per FMVSS-302 at 0.063″ or thicker, and combines 90 psi tensile strength and 130% elongation with exceptionally low compression set (0.3% per ASTM D1056).

Key Properties

  • Compression Deflection 25%: 7 psi (Tolerance: 5–10 psi) | ASTM D1056
  • Tensile Strength: 90 psi | ASTM D3574
  • Elongation: 130% | ASTM D3574
  • Compression Set 50%: 0.85% typical, 5% max | ASTM D3574
  • Density: 15 pcf typical (Tolerance: 12–18 pcf) | ASTM D3574
  • Service Temperature: -40°F to 250°F

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    Physical Properties

    Property Value Test Method
    Density 15 pcf (Tolerance: 12–18 pcf) ASTM D3574
    Compression Deflection 25% 7 psi (Tolerance: 5–10 psi) ASTM D1056
    Compression Set 50% 0.3% (3% max) ASTM D1056
    Compression Set 50% 0.85% (5% max) ASTM D3574
    25% CFD 6.5 psi ASTM D3574
    Tensile Strength 90 psi ASTM D3574
    Elongation 130% ASTM D3574
    Tear Strength 12 lb./in ASTM D624
    Resilience 13% ASTM D2632
    Service Temperature -40°F to 250°F —

    Flame & Fire Performance

    Property Value Test Method
    Flammability Pass @ 0.063″ or Thicker FMVSS-302

    Compliance

    • FMVSS-302 — Compliant (Pass @ 0.063″ or Thicker)
    Standard Thicknesses:Custom (skived to thickness)
    Standard Colors:Natural / As Manufactured, Custom color match available
    Supply Formats:Sheet stock, Slit rolls, Precision die-cut components, Kiss-cut parts, Laminated constructions
    Misc Notes:Standard 60" (1.52 m) wide rolls in 50 ft and 100 ft lengths, skived to custom thicknesses. Available with adhesives, laminated fabrics, films, custom coatings or composites; custom color matching using fully reacted colorants; anti-microbial and flame retardant additives available depending upon volume.
    • Impact and vibration damping pads in electronics and equipment
    • Energy-absorbing cushioning in protective cases and packaging
    • Anti-rattle and anti-vibration gasketing in automotive interiors
    • Medical device padding and shock isolation
    • HVAC and enclosure sealing where low rebound is required

    Common industries: Electronics, Automotive, Medical, Industrial, HVAC.

    HyPUR-cel® I1507L is the softest of the low-resiliency “L” grades in the HyPUR-cel® I-series, pairing a 15 pcf density with a 25% Compression Deflection of 7 psi. Where a standard I-series grade returns energy on rebound, the L formulation absorbs it: resilience is 13% per ASTM D2632, so the foam damps impacts and vibration and recovers quickly with low hysteresis loss.

    Compression set is exceptionally low at 0.3% per ASTM D1056 and 0.85% per ASTM D3574, and the foam retains the excellent high-temperature compression set, superb compression fatigue properties and dimensional stability of the series. Tensile strength of 90 psi, 130% elongation and 12 lb./in tear strength support clean die-cutting, and the material accepts adhesive laminations, fabrics, films and custom coatings.

    Compliant with FMVSS-302 (Pass @ 0.063″ or thicker).

    What differentiates I1507L from I1710L and I2015L within the HyPUR-cel® I-series?

    All three are low-resiliency "L" grades with about 13% resilience. I1507L is the softest and lightest at 15 pcf and 7 psi Compression Deflection, I1710L steps up to 17 pcf and 10 psi, and I2015L to 20 pcf and 15 psi. I1507L is specified when energy absorption is needed at the lowest closure force.

    What does the "L" in I1507L mean?

    Per Rubberlite's naming convention, the first two digits are density (15 pcf) and the last two are 25% compression deflection (7 psi). The "L" identifies a low-resiliency, energy-absorbing product: I1507L has 13% resilience per ASTM D2632, so it dissipates impact and vibration energy with fast recovery and low hysteresis loss rather than rebounding like a standard I-series grade.

    What is the service temperature range for I1507L?

    I1507L is rated for continuous service from -40°F to 250°F as listed on the Rubberlite property sheet.

    Is I1507L suitable for automotive flammability-regulated environments?

    Yes. I1507L achieves a pass rating per FMVSS-302 at 0.063" or thicker, making it suitable for automotive interior applications subject to Federal Motor Vehicle Safety Standards flammability requirements.

    How should I1507L be specified?

    Specify grade (I1507L), thickness, compliance requirements (FMVSS-302 if required), dimensional tolerances, and finished format (roll, sheet or die-cut part), plus any adhesive, film or fabric lamination.

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