HyPUR-cel® T2040
HyPUR-cel® T2040 is an open cell polyurethane foam with a typical density of 20 pcf (17–23 pcf tolerance) and a 25% Compression Deflection of 40 psi per ASTM D1056. The material operates across a service temperature range of -40°F to 250°F. T2040 delivers exceptional tensile strength of 240 psi and tear strength of 32 lb./in at a high-load compression profile, making it suited for the most demanding structural cushioning, gasketing, and thermoformed applications requiring elevated mechanical performance and long-term dimensional stability.
Key Properties
- Compression Deflection 25%: 40 psi (Tolerance: 30 – 50 psi) | ASTM D1056
- Tensile Strength: 240 psi | ASTM D3574
- Elongation: 150% | ASTM D3574
- Compression Set 50%: 2.3% (3% max) | ASTM D1056
- Density: 20 pcf (Tolerance: 17 – 23 pcf) | ASTM D3574
- Service Temperature: -40°F to 250°F
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- Specifications
- Applications
- General Info
- FAQs
Physical Properties
| Property | Value | Tolerance | Test Method |
| Density | 20 pcf | 17 – 23 pcf | ASTM D3574 |
| Compression Deflection 25% | 40 psi | 30 – 50 psi | ASTM D1056 |
| Compression Set 50% | 2.3% | 3% max | ASTM D1056 |
| 25% CFD | 23.1 psi | N/A | ASTM D3574 |
| Tensile Strength | 240 psi | N/A | ASTM D3574 |
| Elongation | 150% | N/A | ASTM D3574 |
| Tear Strength | 32 lb./in | N/A | ASTM D624 |
| Resilience | 38% | N/A | ASTM D2632 |
| Service Temperature | -40°F to 250°F | — | — |
- Automotive interior cushioning and thermoformed components
- HVAC and air filtration gasketing
- Electronic enclosure sealing and vibration dampening
- Medical device padding and protective packaging
- Construction and building envelope weathersealing
Common industries: Automotive, HVAC, Electronics, Medical, Construction.
HyPUR-cel® T2040 is the highest-density, highest-firmness grade in the HyPUR-cel® T-series. At 20 pcf with a 25% Compression Deflection of 40 psi, it is engineered for the most demanding structural cushioning, industrial gasketing, and thermoformed assemblies where no lower-density T-series grade can provide sufficient load resistance.
The foam achieves tensile strength of 240 psi and tear strength of 32 lb./in — the highest mechanical values in the T-series — combined with 38% resilience per ASTM D2632 and a compression set of 2.3% per ASTM D1056. Elongation of 150% supports thermoforming over complex geometries. The material accepts laminations, fabrics, films, and custom coatings.
What differentiates T2040 from all 15 pcf T-series grades and other lower-load T-series grades within the HyPUR-cel® T-series?
T2040 is the highest-density and firmest grade in the entire T-series at 20 pcf / 40 psi Compression Deflection. It delivers the highest tensile strength (240 psi) and tear strength (32 lb./in) in the series. It is specified when no other T-series grade provides sufficient structural load capacity.
Why is thermoformability important for T-series foam applications?
Thermoformability allows the foam to be heat-shaped into contoured or three-dimensional configurations. This is particularly valuable in automotive interior trim, ergonomic cushioning components, and complex-geometry sealing assemblies where flat sheet material cannot achieve the required form. All T-series grades including T2040 are thermoformable as stated on the TDS.
What is the service temperature range for T2040?
T2040 is rated for continuous service from -40°F to 250°F as listed on the TDS.
Is T2040 suitable for automotive flammability-regulated environments?
No flammability compliance standard is listed on the manufacturer's TDS for T2040. Suitability for flammability-regulated environments should be confirmed through independent testing.
How should T2040 be specified?
Specify grade (T2040), thickness, compliance requirements if applicable, dimensional tolerances, and finished format.
