Silicone Materials: Engineering Guide to Silicone Rubber, Foam, Sponge & Specialty Silicones
Doc No SIL-MAT-01 Rev 1.0 Updated 2026-09 Document Material Guide · Silicone Materials Classification Published · Engineering reference
Materials · Silicone engineering knowledge center

Silicone Materials: Engineering Guide to Silicone Rubber, Foam, Sponge & Specialty Silicones

Silicone is not one material. It is a family of elastomers built on a silicon-oxygen backbone that can be supplied as solid rubber, closed-cell sponge, or low-density foam, and formulated for heat, flame, fuel, electrical conduction, thermal conduction, patient contact, food contact, or in-line metal detection. This guide explains how the forms and formulations differ, which properties to evaluate for each job, and how H-O Products converts silicone sheet and roll stock into finished gaskets, seals, pads, and insulators.

Written for: mechanical, electrical, manufacturing, quality, packaging, medical-device, and aerospace engineers, and the OEM sourcing teams who buy converted silicone parts to a drawing.

01
3 forms
Solid, sponge, and foam are different materials
Solid rubber is rated by durometer (ASTM D2240); sponge and foam are rated by compression force deflection (ASTM D1056). They are not interchangeable and the words “foam” and “sponge” are not synonyms.
02
14 specialty families
Formulations covered on this page
High-temperature, flame-retardant, low-outgassing, insulating, conductive, thermally conductive, fluorosilicone, medical, food-contact, metal-detectable, antimicrobial, reinforced, high-tear, and membrane grades.
03
200 °C
Typical continuous rating for cellular silicone
BISCO® HT-800 series foams list −55 to +200 °C on the Rogers TDS; some solid grades list higher ratings. The number is grade-specific, so this page treats temperature as a property to verify, not a slogan.
04
40+ sources
Manufacturer TDS and standards cited inline
Rogers, Silicone Engineering, SSP, Saint-Gobain, Henkel Bergquist, 3M, ASTM, UL, SAE AMS, FDA 21 CFR, NASA, and the H-O material catalog. Every number links to its source.
LocationConverted in Winsted, CT · Family-owned since 1971 · ISO 9001:2015 certified organization · APQP / PPAP support on contract
30-second read

Silicone is the elastomer to specify when a gasket, pad, seal, or insulator must keep working across a wide temperature span, outdoors, next to ozone-producing electrical equipment, or under a regulation that names the material. It comes as solid sheet (durometer), closed-cell sponge (CFD, molded skin), and cast foam (CFD, lowest closure force and lowest compression set), and in fourteen specialty formulations covered on this page, from fluorosilicone and conductive grades to medical, food-contact, and metal-detectable silicone. H-O Products, an ISO 9001:2015 certified organization in Winsted, Connecticut, converts sheet and roll silicone from Rogers BISCO®, Silicone Engineering, SSP, Saint-Gobain, Henkel Bergquist®, and specialty mills into finished die-cut, waterjet-cut, laminated, and kitted parts to your drawing. Skip to the quote form →

Die-cut silicone parts on a converting worktable: sponge strips, solid silicone gaskets and washers, a foam gasket, and kiss-cut foam pads on blue release liner
Converted silicone stock as it leaves the cutting table: sponge strips, solid gaskets and washers, foam frames, and kiss-cut pads on liner. No molded or extruded parts.
Quick Answer

Silicone rubber (VMQ) is a synthetic elastomer with a silicon-oxygen backbone that stays flexible over a wider temperature span than hydrocarbon rubbers, resists UV and ozone without additives, and holds its compression set at temperatures where EPDM and neoprene relax. It is supplied to converters as solid sheet (rated by Shore A durometer), closed-cell sponge (a blown high-consistency rubber), and cellular foam (a cast, addition-cured low-density material), each rated by compression force deflection. Its weak points are tear strength, abrasion, and swelling in fuels and oils, which is why fluorosilicone (FVMQ) and reinforced grades exist.

Choose the form by closure force and sealing job, the formulation by the environment and the regulation the finished equipment must meet, and the converted construction (thickness, adhesive, cut process) by the assembly. The sections below walk through each decision with manufacturer data.

Property values on this page are quoted from the source manufacturer TDS or the cited standard, not from H-O testing. H-O converts sheet and roll silicone; the silicone itself is compounded, calendered, cast, or molded by the material manufacturer. Ratings such as UL 94, FDA 21 CFR 177.2600, USP Class VI, and AMS callouts belong to the specific grade, and a finished assembly earns its own rating at the system level.

Standards & Test Methods on this page

ASTM D1056 · ASTM D6576 · ASTM D3574 · ASTM D395 · ASTM D2240 · ASTM D412 · ASTM D624 · ASTM D149 · ASTM D257 · ASTM D5470 · ASTM E595 · ASTM D471 · ASTM D1149 · UL 94 · UL 50E · FAR 25.853 · ASTM E162 / E662 · SAE AMS 3195 / 3196 / 33xx · A-A-59588 · MIL-DTL-25988 · MIL-DTL-83528 · FDA 21 CFR 177.2600 · EC 1935/2004 · USP Class VI · ISO 10993 · ISO 22196 · IEC 60529 · NEMA 250

When To Spec What
How it works
  1. 1
    Send drawing
    Upload a DXF, STEP, or PDF, or describe the gasket, pad, or insulator and its environment. A sample part works too.
  2. 2
    Material review
    Engineering checks the candidate grade against the manufacturer TDS: closure force, compression set, service temperature, fluid exposure, flame or regulatory requirement, and adhesive compatibility.
  3. 3
    Prototype
    Samples typically ship in 3–5 business days for common die-cut configurations on materials we commonly convert. Made-to-order; MOQ varies by material and part.
  4. 4
    Production
    Standard production runs ship about 2 weeks after drawing approval, including kiss-cut-on-liner and laminated configurations. Expedited service available. Ongoing parts run with lot traceability and TDS records.
Start where you are

Which silicone are you specifying?

Eleven entry points. The three material forms come first because form decides closure force and sealing behavior; the specialty families change chemistry or fillers to meet an environment or a regulation.

Materials science

What is silicone rubber?

Silicone rubber is a synthetic elastomer whose polymer backbone is a chain of alternating silicon and oxygen atoms (a polysiloxane) with organic side groups, most often methyl, attached to each silicon. The Si–O bond is stronger than the C–C bond of hydrocarbon rubbers and the backbone is unusually flexible, which is why silicone stays rubbery at low temperature, tolerates heat, and ignores ultraviolet light and ozone without the antioxidant packages that EPDM and neoprene rely on.

The side groups define the sub-family, and the sub-family drives the ASTM D1418 designation you will see on data sheets:

DesignationSide groupsWhat it buys youTypical use in converted parts
VMQ (methyl-vinyl)Methyl + a small fraction of vinyl for cross-linkingThe general-purpose silicone. Balanced heat resistance, compression set, and cost.Most solid sheet, sponge, and foam gasketing on this page
PVMQ (phenyl-vinyl-methyl)Phenyl groups addedLower glass-transition temperature; flexible well below −60 °C. A-A-59588 Class 1 “extreme low temperature” grades are phenyl silicones. [1]Cold-start aerospace and cryogenic-adjacent seals
FVMQ (fluoro-vinyl-methyl)Trifluoropropyl groups replace some methylsResistance to fuels, oils, and non-polar solvents that swell VMQ. Costs more; loses some hot-air and tear performance. See fluorosilicone.Fuel-zone, hydraulic-zone, and engine-bay seals
Filled / compounded VMQBase VMQ plus functional fillersSilver, nickel-graphite, or carbon for conductivity; ceramic fillers for thermal conductivity; halogen-free flame packages; ferrous additive for metal detection.EMI gaskets, thermal pads, V-0 gaskets, detectable food-line seals

Two more facts explain most of silicone’s behavior. First, silicone is a low-surface-energy polymer (Avery Dennison groups silicone with the hydrocarbon and fluorocarbon polymers at roughly 18–40 mJ/m², against 35–50 for common engineering plastics and far more for metals and glass), which is why ordinary acrylic adhesives wet it poorly and why adhesive backing needs its own section. [2] Second, the silicone network is more open than a hydrocarbon rubber network: gas permeability is high, tensile and tear strength are modest, and the material relies on reinforcing silica and, in some grades, fabric or fiberglass to gain mechanical strength.

Silicon vs. silicone

Silicon is the element (Si), a semiconductor used in wafers and solar cells. Silicone is the polymer family built from silicon, oxygen, carbon, and hydrogen. Data sheets, drawings, and purchase orders should say silicone; “silicon gasket” is a common misspelling that describes a material that does not exist.

Silicone at a glance: which properties are universal and which depend on the grade

Engineers are often handed a single line such as “silicone: −67 °F to 400 °F” and asked to design from it. The table below separates the properties that hold for practically all silicone from the ones that vary so widely between grades that a universal number is meaningless. Use it to decide which values you must pull from the specific TDS before releasing a drawing.

PropertyUniversal to silicone?What actually variesWhere it is quantified on this page
Reliably true across the family
UV and ozone resistanceYesPractically all VMQ/FVMQ grades resist UV and ozone cracking without special additives; ASTM D1149/D1171 exposure is rarely a selection driver. [3]Weathering
Low-temperature flexibilityYes (to about −55 °C)Standard VMQ passes low-temperature flex at −55 °C (BISCO® foams: ASTM D746 at −55 °C); phenyl grades reach −100 °C and below. [4] [63]Temperature
Electrical insulation (unfilled grades)YesUnfilled silicone is a good dielectric (volume resistivity on the order of 10¹⁴ Ω·cm for HT-800 foam per ASTM D257). Filled conductive grades are, by design, the opposite. [4]Electrical
Compression-set retention at heatYes, relative to other elastomersSilicone and PORON® retain 45–75% of sealing force after 60 h at 25% compression versus 15–35% for EPDM and neoprene in Rogers’ comparison; the absolute number still depends on form and cure. [5]CFD vs compression set
Poor resistance to fuels, oils, and non-polar solvents (VMQ)YesGeneral VMQ swells in hydrocarbon oils (Shin-Etsu reports roughly +26 to +30% volume in IRM 903 at 150 °C/72 h for KE-941 to KE-971-U grades versus under 5% for fluorosilicone). [6]Chemical resistance
Grade-dependent: pull the number from the specific TDS
Upper service temperatureNoBISCO® HT/BF foams list +200 °C continuous; general-purpose solids are commonly rated to about 200–230 °C; specific high-temperature solids publish heat-aging data at 300 °C. Continuous, intermittent, and peak ratings are different numbers. [4] [7]High-temperature silicone
Hardness / firmnessNoSolid: 10–90 Shore A across the catalog. Sponge and foam: CFD from under 2 psi (BF-2000 class) to over 20 psi (HT-840 class) at 25% deflection. [8]Durometer, CFD
Compression setNoCast foam: about 2–5% (ASTM D1056, 100 °C/22 h/50%). Blown sponge: 15–20% typical on the same basis, and AMS 3195/3196 permit up to 60%. Solids: ≤25% (D395, 150 °C/70 h) for BISCO HT-1200. [17] [10]CFD vs compression set
DensityNoFoam 10–28 pcf; sponge roughly 17–37 pcf; solid specific gravity about 1.1–1.7 depending on filler (HT-6240 1.07; filled and conductive grades higher). [8] [31]Density
Tensile, tear, elongationNoSolid sheet spans roughly 700–1,500 psi tensile, 100–900% elongation, 75–250 ppi tear across commercial, medical, and high-tear grades; foams are an order of magnitude lower. [11]Tensile, Tear
Flammability ratingNoUL 94 V-0 is a per-grade, per-thickness recognition (BISCO® HT/BF foams under UL file E83967). Many commercial solids are HB or unrated. [12]Flame-retardant silicone
Regulatory status (FDA, USP VI, ISO 10993, EC 1935/2004)NoDepends on formulation, color, and cure system. A gray FDA foam does not make the black version compliant; a medical grade is tested to USP Class VI or ISO 10993, not “inherently” biocompatible.Food-contact, Medical
Outgassing (ASTM E595)NoMost cellular silicone fails the 0.10% CVCM screen; specific low-volatile solid grades pass. [13]Low-outgassing silicone
Material forms

Silicone foam vs silicone sponge vs solid silicone

The three forms share a chemistry and almost nothing else that matters to a gasket. Solid silicone is a non-cellular rubber rated by durometer. Silicone sponge is a high-consistency rubber expanded with a blowing agent into closed cells under a molded skin. Silicone foam is a liquid two-part system that is cast and cured, with the cure reaction itself generating the gas that expands the matrix. The manufacturing route sets the cell structure, the cell structure sets the compression behavior, and the compression behavior sets closure force, sealing pressure, and long-term recovery.

Terminology that matters on a drawing

“Foam” and “sponge” are not interchangeable engineering terms. Some manufacturers use them loosely, and Rogers itself calls RS-700 series “sponge” and HT-800 series “cellular silicone” while some distributors call both “foam.” On a drawing, call out the grade or the specification (AMS 3195, ASTM D1056 2D2, ASTM D6576 Soft-Medium) rather than the word. The two materials differ by a factor of about 5–10 in compression set on the same test basis. [9] [10]

Cross-sections of solid silicone, closed-cell silicone sponge, and cast silicone foam Three side-by-side cross-section panels. Solid silicone: a uniform non-cellular block with fine silica reinforcement, rated by Shore A durometer. Silicone sponge: uniform closed, non-interconnecting cells beneath a smooth molded skin on both faces, rated by compression force deflection. Silicone foam: an irregular, predominantly closed but partly interconnected cell structure with no molded skin, lower density, rated by compression force deflection with the lowest compression set. CROSS-SECTION · SAME CHEMISTRY, THREE STRUCTURES Solid silicone non-cellular · silica-reinforced network Silicone sponge (closed cell) ▼ molded skin on both faces ▲ Silicone foam (cast, cellular) some cells open Rated byShore A durometer · ASTM D2240 Made byHCR gum, calendered or molded;peroxide or platinum cure Recovery metricCompression set, ASTM D395(e.g. 150 °C / 70 h, 25%) Rated byCFD at 25% · ASTM D1056 / D6576 Made byHCR gum + blowing agent, heat-expanded;usually peroxide cure Recovery metricCompression set, D1056 (100 °C / 22 h / 50%)~15–20% typical (blown sponge) Rated byCFD at 25% · ASTM D1056 Made byLiquid two-part, cast on liner;addition (platinum) cure Recovery metricCompression set, D1056 (100 °C / 22 h / 50%)~2–5% typical (cast foam)
Figure 1. Structure decides behavior. Sponge and foam are both “cellular silicone,” but the sponge’s uniform closed cells under a molded skin and the foam’s irregular, partly open cells respond differently to compression, water, and time. Compression-set typicals from Rogers (BISCO HT-800 foam) and Rogers/Insul-Fab (RS-700 sponge) on the ASTM D1056 basis. [9] [10]

The short version

FormRated byRecovery (compression set)Choose it forIts limit
Solid siliconeShore A durometer, 10–90 A≤25% (D395, 150 °C/70 h) on BISCO HT-1200 classBolted flanges, washers, insulators, fluid pressure, thin gaugesNeeds high closure force and a controlled gap
Silicone spongeCFD at 25%, ≈2–25 psi; molded skin≈15–20% typ. (D1056, 100 °C/22 h); AMS 3195/3196 allow 60%Enclosure doors and panels on stiff flanges; AMS/mil calloutsHigher set than foam; wide firmness bands
Silicone foamCFD at 25%, ≈1–22 psi; no molded skin≈2–5% (D1056, 100 °C/22 h)Lowest closure force; thin flanges; long-term seals; EV cushioningLow tear strength; surface cells need liner, PSA, or skin

The full engineering comparison (structure, measurement, compression and sealing behavior, mechanicals, water absorption, thickness, applications, reasons and limitations) and the deep dive into each form are on Silicone foam vs sponge vs solid.

Selection matrix

Silicone selection matrix: from application requirement to material family

Start from the job, not the material. Each row names the requirement, the silicone family most likely to satisfy it, the property that decides between candidate grades, representative material types in the H-O catalog, and the design risk that most often causes the part to fail review.

Application requirementLikely silicone familyProperty to evaluatePotential material type (catalog examples)Primary design risk
Low closure-force seal (plastic housing, thin lid, latch-closed door)Cast silicone foam, soft to mediumCFD at design deflection; compression set (D1056)BISCO® BF-2000, BF-1000, HT-870, HT-800Narrow gasket lands that tear or leak; specifying a firm sponge the flange cannot compress
IP / NEMA environmental enclosure (Type 4/4X, IP66/67)Silicone foam or closed-cell spongeWater-seal leak rate at head; deflection 30–40%; UL 50E gasket testsHT-800 / HT-820; RS-800; kSil® KSV004; R10480Corner and splice leakage; ratings claimed from material instead of enclosure test
High-temperature gasket (≥200 °C continuous)High-temperature solid; post-cured HCR; foam to its ratingHeat-aging retention; continuous vs intermittent rating; compression set at temperatureExtreme High-Temperature sheet; kSil® GP; HT-1200 (to 218 °C per TDS)Adhesive or liner rated below the silicone; intermittent rating used as continuous
Food-processing sealFDA-compliant solid or sponge, platinum-cured preferred21 CFR 177.2600 status of the grade and color; CIP chemistry; EC 1935/2004 if exportedFDA white / translucent solids 20–80 A; BF-1000, HT-800 gray; Norseal® FDA spongeNon-food adhesive in the product zone; assuming all colors of a grade are compliant
Metal-detectable food-processing gasketMetal-detectable silicone, solid or spongeMagnet-pull / detection data; detector trial on the actual line; FDA statusH-O Metal Detectable Grade sheet 40–85 A; metectSil™ ST/XP/XS/SP (manufacturer TDS on request)Treating a manufacturer test specimen as a line detection threshold
Fuel-resistant aerospace sealFluorosilicone (FVMQ) solid or spongeFluid immersion (D471) in the actual fuel or oil; MIL-DTL-25988 / AMS 3323–3331 calloutFVMQ calendered sheet; Norseal® R10490 sponge; SSP 502F conductive FVMQUsing VMQ because “silicone resists chemicals”; FVMQ exposed to ketones or brake fluid
EMI gasketElectrically conductive silicone or fluorosiliconeMIL-DTL-83528 Type; volume resistivity; shielding effectiveness; galvanic pairingSSP 2569 (Type A), 2368 (Type B), 502 series Ni-Gr; BISCO EC-2130Confusing thermal with electrical conductivity; over-compression of filled elastomer
Thermal interface (device to heat sink; battery module to cold plate)Thermally conductive silicone pad (gap filler or reinforced insulator)ASTM D5470 impedance at clamping pressure and thickness; dielectric breakdown; gap rangeBergquist® Gap Pad® TGP 1000–5000; Sil-Pad® TSP 900–3500; PROTECT® 1500FGThickness chosen from catalog instead of measured gap
Medical cushioning or device sealPlatinum-cured medical silicone (solid or MS-series foam)USP Class VI / ISO 10993 endpoints for the contact class; sterilization compatibilityMedical Grade sheet 30–70 A; SSP2390; BISCO MS-1600 / MS80Untested adhesive laminated to a tested silicone
Flame-rated aerospace or rail padUL 94 V-0 / FST-tested foam, sponge, or solidFAR 25.853 (vertical burn, OSU, smoke) or EN 45545-2 / NFPA 130 report at the thicknessBISCO HT/BF foams; kSil® V-0 sponge; HT-6360; RS-800; BISCO 7xxx sponge where BMS 1-60 / BMS 1-23 is called outAssuming a V-0 rating covers FAR 25.853 heat release and smoke
Electrical insulation (barrier, spacer, standoff)Unfilled solid silicone, or a dedicated filmDielectric strength (D149) at thickness; resistivity; creepage set by equipment standardCommercial solids 50–70 A; HT-6240; kSil® GP; or polyimide / aramid filmsUsing a cellular gasket as an insulation barrier
Outdoor equipment (telecom, solar, transit)Silicone foam or sponge; solid for wear surfacesCompression set at summer temperature; adhesive weathering; water-seal designHT-800 / HT-820; RS-800; kSil® KSV; solid 50–60 AAdhesive, not silicone, is the first thing to fail outdoors
Low-outgassing electronics or opticsLow-volatile solid siliconeASTM E595 TML and CVCM for silicone and adhesive; post-cureLow Outgassing Silicone Sheeting 40–70 AQualifying the silicone and not the PSA and liner
EV battery module cushioning / thermal-runaway barrierCast silicone foam; MF1 bun; fire-barrier foamCFD over life (stress relaxation), thermal conductivity, UL 94 / flame burn-throughBF-1000, HT-800, MF1, FPCSizing pad thickness for day-one CFD without swell and set over cycles
Decision flow

How to select a silicone material

There is no single best silicone. The flow below orders the questions so that each answer narrows the field before the next one is asked. It begins with whether silicone belongs in the joint at all, because the honest answer is sometimes EPDM or a urethane foam.

Silicone material decision flow A top-down decision flow. Step 1 asks whether the environment needs silicone (temperature beyond about −40 to 120 degrees C, UV or ozone, compression-set retention at heat, regulatory need); if not, consider EPDM, neoprene, nitrile, or urethane foam. Step 2 asks about fluid exposure: fuel or oil routes to fluorosilicone. Step 3 asks about a functional requirement: EMI routes to conductive silicone, heat path to thermal pad, patient contact to medical grade, food contact to FDA grade with an optional metal-detectable branch, flame or FST to a rated grade, vacuum or optics to low-outgassing. Step 4 asks how much closure force the joint can supply: low routes to foam, moderate with stiff flanges to sponge, high or pressurized to solid sheet. Step 5 sets the grade by CFD or durometer, compression set, thickness, and adhesive, and then the converting method. SELECTION FLOW · ENVIRONMENT → FLUID → FUNCTION → FORM → GRADE 1 · Does the joint need silicone?heat above ~120 °C · cold below −40 °C · UV/ozone · set at heat · regulation No: consider alternativesEPDM · neoprene · NBR · FKM · PORON 2 · Fuel, oil, or non-polar solvent contact?ASTM D471 immersion data in your fluid Yes: fluorosilicone (FVMQ)solid, sponge, or conductive FVMQ 3 · Functional or regulatory requirement?the requirement picks the specialty family EMI / groundingconductive silicone Heat paththermal gap pad / insulator Patient contactplatinum medical grade Food / pharma contactFDA grade · metal-detectable? Flame / FSTUL 94 V-0 · FAR 25.853 grade Vacuum / opticslow-outgassing grade none of these → general-purpose VMQ; high-temperature, high-tear, reinforced, translucent, or antimicrobial grades as the environment demands 4 · How much closure force can the joint supply?fastener count, flange stiffness, latch or screw Low (<10 psi at 25%)silicone foam Moderate, stiff flangesclosed-cell sponge (or firm foam) High, bolted, pressurizedsolid silicone sheet 5 · Set the grade and the constructionCFD or durometer · compression set with basis · thickness and tolerance · adhesive (none / acrylic / silicone / differential) · cut process · inspection level
Figure 4. The order matters: environment rules silicone in or out, fluid exposure picks the polymer, function picks the specialty family, closure force picks the form, and only then does the grade get chosen. Each box links to the section that answers it.

The same flow as a checklist

  1. Confirm silicone belongs. If the joint lives between −40 and +120 °C, indoors, with no regulatory driver and no long-term heat, EPDM, neoprene, nitrile, or PORON® may be cheaper and tougher. See when silicone is not the right material.
  2. Rule on fluids. Fuel, oil, hydraulic fluid, or non-polar solvent contact routes you to fluorosilicone. Water, steam, alcohols, and most CIP chemistry keep you in VMQ.
  3. Apply the functional requirement. EMI, heat path, patient contact, food contact, flame, or outgassing each select a specialty family and, usually, a specific qualified grade.
  4. Match form to closure force. Compute available force from the fasteners or latches, divide by the gasket footprint, and compare with CFD at your deflection. Low force: foam. Moderate force with stiff flanges: sponge. High force or fluid pressure: solid.
  5. Set the grade. Choose firmness or durometer, then check compression set on the correct basis, thickness against the gap and tolerance stack, and the temperature rating of every layer, including adhesive.
  6. Design for converting. Radius inside corners, keep lands at or above 1.5× thickness where possible, decide kiss-cut vs through-cut, and choose the cut process (see converting).
Already know your grade?

Send the drawing and the grade for an engineering review

If your drawing already calls out a BISCO®, kSil®, SSP, Norseal®, Bergquist®, PROTECT®, or H-O silicone grade, with or without adhesive, send it over. Engineering checks it against the current TDS and quotes the converted part.

Material families in the H-O catalog

Silicone material families H-O converts

Eight families, grouped by the job they do rather than by brand. Each card gives the properties an engineer needs to shortlist, cites the manufacturer TDS, and links to the grade pages. H-O maintains working material relationships with Rogers (BISCO® and Silicone Engineering kSil®), Specialty Silicone Products (SSP), Saint-Gobain (Norseal®), Henkel (Bergquist®), and specialty sheet mills; every part is converted to order from sheet or roll stock.

Show all 8 material families H-O converts tap to collapse
8 material families · click to expand, or expand all
BISCO® HT / BF cellular silicone foamLow closure force · 1.5–22 psi CFD · 2–5% compression set · −55 to +200 °C per TDS
GradesBF-2000 (11 pcf, 1.5 psi typ.) · BF-1000 (12 pcf) · HT-870 (15 pcf, 2–7 psi) · HT-800 (22 pcf, 6–14 psi) · HT-820 (24 pcf, 12–20 psi) · HT-840 (27–28 pcf, 22 psi)
Compression setHT-800 2.4% typ.; BF-1000 1.7% typ. (ASTM D1056, 100 °C/22 h/50%)
Service range−55 to +200 °C (−67 to +392 °F) per Rogers TDS
FlameUL 94 V-0 and HF-1, file E83967; FMVSS 302; ASTM E162/E662 data
RegulatoryHT-800 gray and BF-1000: FDA 21 CFR 177.2600 extractives; HT-800 AMS 3195; HT-820 AMS 3196
Electrical / thermalHT-800: 75 V/mil, 10¹⁴ Ω·cm, 0.076 W/m·K
Thickness0.031–0.500 in; black, gray, red, white by grade
Form factorsDie-cut and kiss-cut gaskets on liner, PSA one or two sides (Rogers “5” nomenclature or H-O lamination), slit strips
Where it lives: plastic and thin sheet-metal enclosure seals, EV module cushioning, switchgear doors, aircraft interiors, and any joint that is compressed for years and opened rarely. Step down to BF-2000/BF-1000 when latch force is scarce; step up to HT-820/HT-840 for stiff bolted flanges and higher sealing pressure.

Values per Rogers data sheets 180-070 (HT-800), 180-073 (HT-870), 180-071 (HT-820), 180-072 (HT-840), 180-048 (BF-1000), 180-049 (BF-2000). [4] [8] Grade pages: HT-800, HT-820, HT-840, HT-870, BF-1000, BF-2000. Related: MF1 bun, RF-120 heat shield.

Silicone sponge: BISCO® RS / 7xxx and kSil® V-0 (closed cell, flame-retardant)Smooth skin · 2.8–20 psi CFD · UL 94 V-0 grades · AMS 3195/3196 class gasketing
BISCO RS-800 seriesRS-870 Soft (16 pcf, ~5 psi) · RS-800 Medium (25 pcf, ~11.5 psi) · RS-820 Firm · RS-840 Very Firm; flame-retardant; 1/8–1/4 in gray (per H-O catalog)
BISCO 7xxx series (aerospace-spec sponge)7130 Soft FR: 31 pcf, 2–7 psi, BMS 1-60 Gr. A · 7304 Medium: 35 pcf, 6–14 psi, BMS 1-23, red · 7330 Firm FR: 35 pcf, 7–14 psi, BMS 1-60 Gr. B / DMS-1980 · 7430 Firm FR: 35 pcf, 14–22 psi, BMS 1-60 Gr. C; −67 to 400/450 °F; 0.188–1.00 in
kSil® V-0 KSV001–006KSV001 Super Soft: 10 pcf, 2.8 psi at 25%, UL 94 V-0, −76 to 446 °F · KSV004 Medium: 24.3 pcf, 9.0 psi; EN 45545-2, NFPA 130 data per manufacturer
Compression setRS-700 class: 15–20% max (D1056, 100 °C/22 h); 7304: 20%, 7130/7330/7430: 35% (22 h at 212 °F); specify on drawing
Water absorptionClosed cell; under 5% (D1056 Type 2 requirement)
Form factorsDie-cut gaskets, slit strips, PSA-backed door seals; skin on both faces
Where it lives: switchgear and control-cabinet doors, transit and aircraft interior seals with flame requirements, HVAC panels, and any gasket that must have a molded skin and a familiar mil/AMS callout; the BISCO 7xxx grades are the ones to reach for when the drawing calls out a Boeing BMS 1-60 / BMS 1-23 or Douglas DMS-1980 sponge. Choose foam instead when compression set below 5% is required.

Values per H-O product pages and the Rogers / Silicone Engineering TDS on file. [10] [15] [68] Grade pages: RS-800, RS-870, 7130 Soft FR, 7304 Medium, 7330 Firm FR, 7430 Firm FR, KSV001, KSV004, A2 sound barrier.

Solid silicone sheet: commercial, FDA, BISCO® HT-1200, kSil® GP / US20–90 Shore A · 700–1,300 psi · washers, flange gaskets, insulators
Commercial grade30–90 Shore A, black, 1/32–1/2 in; −80 to 450 °F per H-O catalog
FDA white / translucent20–80 Shore A; 50 A FDA white: SG 1.33, 950 psi, 600%, 105 ppi tear; FDA 21 CFR 177.2600
BISCO HT-1200 seriesHT-1240/1250/1260/1270 (40–70 A); C-set ≤25% (D395, 150 °C/70 h); −68 to 218 °C; 0.031–0.125 in
kSil® GP seriesGP30–GP80 by durometer; GP200–GP530 specialty; GP50: 50 A, 9 MPa, 450%, C-set 16% (D395 B, 22 h/300 °F), 0.24 W/m·K, 23 kV/mm
kSil® US series (FDA + AMS)US30 / US40 / US50 / US60 / US70: FDA 21 CFR 177.2600 with AMS 3301–3304 by durometer, 0.24 W/m·K; US40: 550%, A-A-59588, FAR 25.853; US350 / US400 to AMS 3195 / 3196; kSil V-0 70: UL 94 V-0, EN 45545
Specs availableA-A-59588 Class/Grade; AMS 3301–3305 by durometer; ZZ-R-765 legacy callouts
Form factorsDie-cut, waterjet, or CNC-cut gaskets and washers; slit strips; silicone or differential PSA
Where it lives: bolted flange gaskets, washers and spacers, electrical insulators, high-pressure and high-temperature seals, food-line gaskets (FDA grades), and wear strips. Choose 20–40 A for conformability, 50–60 A for general duty, 70–90 A for extrusion resistance.

Values per H-O product TDS and the Rogers / Silicone Engineering data on file. [21] [17] [18] Grade pages: 50 A FDA white, 60 A commercial, HT-1250, kSil GP50, kSil US40, kSil V-0 70, HT-6240 transparent, HT-6360 Fire-Safe.

Platinum-cured medical silicone: SSP2390, BISCO® MS-1600 / MS foams, Medical Grade sheetUSP Class VI and ISO 10993 tested grades · 10–80 Shore A · sterilization-compatible
Medical Grade Silicone Sheeting30–70 Shore A; 1,100–1,350 psi; 600–900%; 170–205 ppi tear; USP Class VI, ISO 10993, European Pharmacopeia, FDA 21 CFR 177.2600 (per H-O TDS)
SSP2390 (platinum)10–80 Shore A; 2390-40D: 39 A, 1,310 psi, 840%, 165 ppi, SG 1.12; compression-molded sheet and roll; translucent and colors
BISCO MS-1600 seriesMS-1630 to MS-1670 (30–70 A) platinum-cured translucent; 0.010–0.500 in
BISCO MS80 / MS96 foamMedical cellular silicone, 5–6 pcf, 0.2–0.4 psi CFD; FDA per catalog
SterilizationAutoclave, EtO, gamma or e-beam compatibility per manufacturer data; verify per grade
Form factorsDie-cut and kiss-cut pads and seals, cleanroom converting, medical packaging; adhesive qualified separately
Where it lives: device cushioning and skin-interface pads, diagnostics and fluid-path seals, surgical-tool grips and washers. The biocompatibility file belongs to the device; H-O supplies the tested material, converting records, and IQ/PQ support.

Values per H-O product TDS. [11] Grade pages: Medical Grade sheet, SSP2390-40D, MS-1650, MS80.

Fluorosilicone (FVMQ): calendered sheet, Norseal® R10490 sponge, SSP 502F conductiveFuel and oil resistance · −80 to +400/450 °F per TDS · MIL-DTL-25988 class
FVMQ calendered sheet40 Shore A; SG 1.41; 1,200 psi; 600%; Fuel B swell 17%; −80 to 450 °F per H-O TDS
Norseal R10490 sponge35 pcf; 15 psi CFD; C-set 25%; −80 to +400 °F; AMS 3323, MIL-R-6130; 0.031–0.125 in blue
SSP fluorosilicone-base conductive482F-75, 502F-50/60/80 (Ni-graphite FVMQ); 2551 and 550-70 corrosion-resistant FVMQ
SpecsMIL-DTL-25988 Type II sheet, Classes 1–4, Grades 40–80; AMS 3323/3325–3331
Trade-offsHigher cost tier; lower hot-air ceiling than VMQ; higher C-set on sponge; not for ketones or brake fluid
Form factorsDie-cut and waterjet gaskets, slit strips, PSA-backed where the fluid allows
Where it lives: fuel-tank access, hydraulic zones, engine bays, and conductive EMI gaskets on fluid-exposed avionics; refrigerant and oil zones in HVAC. Use VMQ everywhere the fluid is water, steam, or alcohol.

Values per H-O product pages and the Saint-Gobain / SSP TDS on file. [38] [24] [37] Grade pages: FVMQ calendered sheet, R10490 sponge, SSP 502F-60.

Electrically conductive silicone: SSP 2569 / 2368 / 502 series, BISCO® EC-2130 / EC2265MIL-DTL-83528 Types A, B, C, D, K, M · Ni-graphite economy grades · EMI/RFI gaskets
Silver-filled QPL grades (SSP)2569-65 Type A (Ag/Cu, comparable to Parker® CHO-SEAL® 1215); 2368-65 Type B (Ag/Al); 2573-75 Type C (Ag/Cu FVMQ); 2486-70 Type D; 2571-85 Type K
Nickel-graphite gradesSSP 502-30/40/65 (SE >113 dB per H-O page), 502-40-V0 and 502-60-V0 (UL 94 V-0); BISCO EC-2130 (30 A, <1 Ω·cm, 103–108 dB, C-set 10% max)
Volume resistivityType A/B on the order of 0.004–0.010 Ω·cm max (spec); Ni-graphite ≈0.1–1 Ω·cm (ASTM D991)
Service−55 to 125/160 °C by Type; EC-2130 −62 to 200 °C
Corrosion-resistantSSP 2529 (Ni/Al silicone), 2551 and 550-70 (Ni/Al FVMQ) for aluminum flanges in salt fog
Form factorsDie-cut and waterjet gaskets to 0.010 in; conductive PSA on request; sheet and slit strip
Where it lives: avionics and defense enclosure seams, switchgear and power-system shielding, and grounding gaskets where a conductive path and an environmental seal share one part. Use the EMI/RFI shielding materials page and the SSP vs CHO-SEAL quick reference for cross-references.

Values per SSP, Rogers, and Parker Chomerics literature cited on this page; Note: H-O converts MIL-DTL-83528 QPL-listed materials and is not itself listed to the specification. [33] [35] [34] Grade pages: SSP 502-40, 502-40-V0, EC-2130, EC2265.

Thermally conductive silicone: Bergquist® Sil-Pad® and Gap Pad®, Rogers/Arlon PROTECT®0.9–5.0 W/m·K classes · dielectric · −60 to 200 °C per TDS
Sil-Pad® TSP (reinforced insulators)TSP 900: 0.9 W/m·K, 85 A, 0.007–0.009 in, 1.13 °C·in²/W at 50 psi · TSP 1600S · TSP 1800ST · TSP 3500: 3.5 W/m·K, 0.010–0.020 in · TSP K1300
Gap Pad® TGP (soft fillers)TGP 1000VOUS: 1.0 W/m·K · TGP 1500 · TGP 3000: 3.0 W/m·K, Shore OO 30, 3,000 Vac, 0.010–0.125 in · TGP 5000: 5.0 W/m·K, 5,000 Vac
PROTECT® 1500FG1.5 W/m·K; >19 kV/mm; UL 94 V-0; 7–20 mil silicone/fiberglass
Rogers / Arlon Secure® and PROTECT® filmsSecure 1500 KT2, 48A51R009 / R016, 99A50R007 / R008 / R009 and PROTECT 48A53R009: thermally conductive silicone adhesive films, 85 Shore A, UL 94 V-0, −101 to 204 °F per catalog; for bonding heat sinks and shields where a pad plus fasteners is not wanted
MethodThermal impedance per ASTM D5470; dielectric per ASTM D149
Service−60 to 180/200 °C per Henkel TDS
Form factorsDie-cut pads to the module footprint, kiss-cut on liner, tacky or non-tacky faces per grade
Where it lives: power modules to heat sinks, battery modules to cold plates, LED and telecom boards to chassis, BESS racks. Reinforced insulators for flat clamped joints; gap fillers where stack height varies.

Values per Henkel Bergquist and Rogers/Arlon TDS. [32] [36] Category: Rogers / Arlon TIM pads and films. Grade pages: Sil-Pad TSP 900, Gap Pad TGP 3000, PROTECT 1500FG.

Specialty solid sheets: metal-detectable, low-outgassing, extreme high-temperature, extreme flame-retardant, fiberglass-reinforced, extreme low-temperatureFormulated for one requirement each · ElastaPro-branded specialty grades in the H-O catalog
Metal Detectable Grade40/50/60/85 Shore A; 1,050–1,250 psi; magnet pull test 4 kg max (20.5 mm magnet); FDA 21 CFR 177.2600; −85 to +525 °F intermittent
Low Outgassing40–70 Shore A; TML ≤1.00%, CVCM ≤0.10% (ASTM E595); NASA-STD-6016; 175–200 ppi tear
Extreme High-Temperature55/60 Shore A; after 168 h at 300 °C retains >750 psi tensile, >90% elongation, >70 ppi tear
Extreme Flame Retardant65 Shore A; UL 94 V-0; −85 to 550 °F per catalog
Fiberglass Reinforced70 ±10 Shore A; 0.014 in fiberglass ply; 1,300 psi min; C-set 35% max; AMS 3320 / AMS 3315
Extreme Low-Temperature30 Shore A; −130 °F (standard) or −178 °F (high-strength) to 450 °F per catalog; A-A-59588, AMS 3334
Where it lives: food and pharma lines (metal-detectable), spacecraft and optical assemblies (low-outgassing), ovens and exhaust zones (high-temperature), transit and enclosure fire duty (flame-retardant), large handled gaskets and diaphragms (reinforced), cold-soak aerospace and cryogenic-adjacent seals (low-temperature).

Values per the H-O product TDS for each grade. [47] [30] [7] [41] Grade pages: Metal Detectable, Low Outgassing, Extreme High-Temperature, Extreme Flame Retardant, Fiberglass Reinforced, Extreme Low-Temperature.

Every silicone family in the H-O catalog

Catalog index: where each silicone family is covered in this guide

Thirty silicone families across foam, sponge, solid sheet, conductive, thermal, and tape stock. Each row names the grades H-O converts, the guide section that explains the family, and the catalog page that carries the TDS. If a family you specify is missing, tell engineering and it will be added.

Show all 30 silicone families tap to collapse
Family (catalog name)Grades H-O convertsFormRead in this guideCatalog
Cellular silicone foam
BISCO® HT / BF cellular siliconeBF-1000, BF-2000, HT-800, HT-820, HT-840, HT-870Cast foam sheet and rollFoam vs sponge vs solid: foam · Material familiesHT / BF series
BISCO® MF series industrial bunMF1 Soft, Medium, FirmSkived bun foamFoam vs sponge vs solid: foamMF series
BISCO® MS series medical cellular siliconeMS80, MS96Open-cell medical foamSpecialty: medical · Material familiesMS series
BISCO® RF / IF / FPC specialty foamRF-120 heat shield, IF-200 tear-resistant, FPC, L3-XX40 flooringReinforced and specialty foamSpecialty: fiberglass-reinforced · Specialty: flame-retardantRF / IF / FPC
Closed-cell silicone sponge
BISCO® RS series flame-retardant spongeRS-870 Soft, RS-800 Medium, RS-820 Firm, RS-840 Very FirmSponge sheet, molded skinFoam vs sponge vs solid: sponge · Material familiesRS series
BISCO® 7xxx aerospace-specification sponge7130 Soft FR, 7304 Medium, 7330 Firm FR, 7430 Firm FRSponge sheet to BMS 1-60 / BMS 1-23 / DMS-1980Foam vs sponge vs solid: 7xxx table · Compression-set comparison7xxx series
kSil® V-0 flame-resistant spongeKSV001 Super Soft through KSV006 FirmSponge sheet, UL 94 V-0, EN 45545-2Foam vs sponge vs solid: sponge · Specialty: flame-retardantkSil V-0
BISCO® A2 sound-barrier spongeA2, A2 fiberglass-reinforcedDense acoustic spongeMaterial families: spongeA2 sound barrier
Norseal® R10490 fluorosilicone spongeR10490 (35 pcf, 15 psi)Fuel- and oil-resistant spongeSpecialty: fluorosiliconeFluorosilicone sponge
BISCO® EC-2130 conductive spongeEC-2130 (30 A, <1 Ω·cm)Electrically conductive spongeSpecialty: conductiveEC-2130
Solid silicone sheet
Commercial-grade solid silicone30, 40, 50, 60, 70, 80, 90 Shore A (black)Calendered sheet, 1/32–1/2 inFoam vs sponge vs solid: solidSolid silicone
FDA-grade white30–80 Shore A21 CFR 177.2600 sheetSpecialty: food-contactFDA white
FDA-grade translucent20–70 Shore A21 CFR 177.2600 sheetSpecialty: food-contactFDA translucent
BISCO® HT-12xx general-purpose solidHT-1240, HT-1250, HT-1260, HT-1270Solid sheet, 40–70 AFoam vs sponge vs solid: solid · Compression setHT-12xx
BISCO® HT-6xxx high-performance solidHT-6135 tight tolerance, HT-6210 / 6220 soft, HT-6240 transparent, HT-6360 Fire-SafeSolid sheet, specialtySpecialty: flame-retardant · Material familiesHT-6xxx
kSil® GP general-purpose solidGP30–GP80; GP200–GP530Calendered sheetFoam vs sponge vs solid: solid · Specialty: high-temperaturekSil GP
kSil® US series (FDA, AMS 3301–3304)US30, US40, US50, US60, US70; US350 / US400; kSil V-0 70Solid sheet with FDA and AMS calloutsMaterial families: solidkSil US
SSP2390 platinum-cured medical2390-10D through 2390-80DCompression-molded medical sheetSpecialty: medical · Cure systemsSSP2390
BISCO® MS-1600 medical solidMS-1630 through MS-1670Platinum-cured translucent sheetSpecialty: medicalMS-1600
ElastaPro™ specialty solidsMetal-detectable, low-outgassing, extreme high-temperature, extreme low-temperature, extreme flame-retardant, fiberglass-reinforced, high-strengthFormulated for one requirement eachMetal-detectable silicone · Specialty siliconesElastaPro grades
Fluorosilicone (FVMQ) calendered sheet40–80 Shore A, MIL-DTL-25988 / AMS 3323–3331 classesSolid sheetSpecialty: fluorosiliconeFVMQ sheet
Electrically conductive silicone (EMI)
SSP502 standard silicone EMI502-30 / 40 / 65 nickel-graphite; 2368, 2476, 2486, 2569, 2571, 2573 silver-filled QPL gradesConductive sheet to MIL-DTL-83528Specialty: conductive · Material familiesSSP502 standard
SSP502 flame-retardant (V-0)502-40-V0, 502-60-V0Conductive sheet, UL 94 V-0Specialty: conductiveSSP502 V-0
SSP502 fluorosilicone-base482F-75, 502F-50 / 60 / 80Conductive FVMQ sheetSpecialty: fluorosilicone · Specialty: conductiveSSP502 FVMQ
SSP502 corrosion-resistant2529 (Ni/Al silicone), 2551 and 550-70 (Ni/Al fluorosilicone)Conductive sheet for aluminum flangesSpecialty: conductiveCorrosion-resistant
BISCO® EC-2265 high-conductivity solidEC-2265Conductive solid sheetSpecialty: conductiveEC-2265
Thermally conductive silicone
Bergquist® Sil-Pad® TSPTSP 900, TSP 1600S, TSP 1800ST, TSP 3500, TSP K1300Reinforced silicone insulator padsSpecialty: thermal · Material familiesSil-Pad
Bergquist® Gap Pad® TGPTGP 1000VOUS, TGP 1500, TGP 3000, TGP 5000Soft conformable gap fillersSpecialty: thermalGap Pad
Rogers / Arlon PROTECT® TIM padsPROTECT 1500FG, 48A53R009Silicone / fiberglass thermal pads, UL 94 V-0Specialty: thermalPROTECT
Rogers / Arlon Secure® TIM adhesive filmsSecure 1500 KT2, 48A51R009 / R016, 99A50R007 / R008 / R009Thermally conductive silicone adhesive filmsSpecialty: thermalSecure
Silicone tapes and adhesives
Silicone / acrylic hybrid tapesPolysil™ 1003 (medical, −100 to 500 °F), Polysil™ SA 1911, 2378SLDifferential tapes for bonding siliconeAdhesive-backed siliconeHybrid tapes
Silicone splice and platers tapeSingle grade, −60 to 350 °FSilicone-adhesive tapeAdhesive-backed siliconeSplice tape

Catalog family names and grade lists follow the H-O materials catalog at the time of writing; the catalog page governs when the two differ. Non-silicone stock that appears alongside these families (EPDM, neoprene incl. MIL-PRF-6855 Class 2, PU foam, PTFE, graphite, foil tapes) is covered in Silicone vs other elastomers.

Engineering FAQ

Questions engineers ask about this topic

Direct answers with the source. The same questions appear in the page’s structured data.

6 questions · click a question to expand its answer

Does H-O manufacture, mold, or extrude silicone?

No. H-O is a converter. Silicone manufacturers (Rogers BISCO®, Silicone Engineering, SSP, Saint-Gobain, Henkel Bergquist®, and specialty mills) compound, calender, cast, or mold the sheet and roll stock. H-O die-cuts, CNC-knife and waterjet-cuts, slits, laminates PSA and films, inspects, kits, and packages that stock into finished gaskets, pads, seals, and insulators in Winsted, CT, under an ISO 9001:2015 certified quality management system with APQP/PPAP support. Extruded profiles and molded parts are available through H-O’s partner network with their own tooling lead times.

What is the lead time for die-cut silicone gaskets?

Samples typically ship in 3–5 business days for common die-cut configurations on materials H-O commonly converts; standard production runs ship about 2 weeks after drawing approval, with expedited service available. Specialty grades sourced to order, and extruded or molded parts through the partner network, run their own lead times. MOQ varies by material and part; prototype quantities and full production runs are equally accepted.

What types of silicone rubber are there?

Two ways to sort them. By form: solid silicone sheet (rated by Shore A durometer), closed-cell silicone sponge and cast silicone foam (both rated by compression force deflection). By chemistry: VMQ (general purpose methyl-vinyl), PVMQ (phenyl, for cold below −60 °C), FVMQ (fluorosilicone, for fuel and oil), and filled VMQ (silver or nickel-graphite for EMI, ceramic for thermal pads, flame packages for UL 94 V-0, ferrous additive for metal detection). Regulatory grades (FDA 21 CFR 177.2600, USP Class VI / ISO 10993) are specific tested formulations, not a separate chemistry. [11] [21]

Which form of silicone should I choose for a gasket?

Match the form to the closure force the joint can supply. A latch-closed lid or plastic housing that can develop only a few psi takes cast silicone foam (1–7 psi at 25% deflection, 2–5% compression set). A stiff sheet-metal door with several fasteners takes closed-cell sponge (roughly 5–20 psi, molded skin). A bolted flange or a pressurized fluid joint takes solid sheet, designed at 10–30% deflection. Then choose the grade for temperature, flame, fluid or regulatory requirements. [14] [16]

How do I read a silicone data sheet?

Start with the test method next to each value, because the number means nothing without it: durometer (ASTM D2240), CFD at 25% (ASTM D1056), compression set with deflection, temperature and time (D1056 or D395), tensile and elongation (D412), tear with the die letter (D624), dielectric strength at the tested thickness (D149), and outgassing (E595). Separate “typical” from “specification range” values and design to the range. Check whether the temperature is a continuous or intermittent rating, and whether UL 94, FDA or AMS callouts apply to the color and thickness you are buying. [4]

What silicone materials does H-O convert?

Cast silicone foam (Rogers BISCO® HT/BF, MF1 bun, RF-120, IF-200, FPC), closed-cell sponge (BISCO RS and 7xxx, Silicone Engineering kSil® V-0, Saint-Gobain Norseal® including R10490 fluorosilicone sponge), solid sheet (commercial and FDA grades 20–90 Shore A, BISCO HT-1200 and HT-6000, kSil GP and US), platinum-cured medical grades (SSP2390, BISCO MS-1600, Medical Grade sheet), conductive silicone (SSP 2569/2368/502 series, BISCO EC-2130), Bergquist® Sil-Pad® and Gap Pad® thermal pads, and specialty sheets (metal-detectable, low-outgassing, extreme high-temperature, flame-retardant, fiberglass-reinforced, low-temperature). All are converted to order from sheet or roll stock.

Sources for technical claims

References

Every quantitative claim on this page traces to one of the sources below. Reference numbers are shared across all eight pages of the Silicone Materials guide so a value cited as [4] here is the same source as [4] on any other page. Values change between data-sheet revisions; the revision on file at publication governs.

Show all 33 sources cited on this page tap to expand
33 sources · click to expand, or expand all
SSP: A-A-59588 / ZZ-R-765 silicone classes

Specialty Silicone Products, “A-A-59588 Silicones”: ZZ-R-765 replaced by CID A-A-59588 in 2001; Class 1 (low temperature, phenyl), Class 2 (high-temperature resistant; 2B adds low compression set), Class 3 (tear and flex resistant); grades by durometer; representative SSP grade properties. sspinc.com/a-a-59588-silicones

Avery Dennison: surface energy and adhesive choice

Surface-energy classes: metals 700–1,100 mJ/m², glass 100–300, engineering polymers 35–50, hydrocarbon/fluorocarbon/silicone polymers 18–40 mJ/m². averydennison.com

ASTM D1149 / D1171

Standard Test Methods for Rubber Deterioration: Cracking in an Ozone Controlled Environment (D1149) and Surface Ozone Cracking Outdoors (D1171). astm.org/d1149 ASTM D1171: store.astm.org/d1171

Rogers BISCO® HT-800 data sheet (Pub. 180-070)

Density 22 pcf; CFD 6–14 psi (9.7 typ.); compression set 2.4% typ.; −55 to +200 °C; ASTM D746 −55 °C; UL 94 V-0/HF-1 file E83967; 75 V/mil; 10¹⁴ Ω·cm; 0.076 W/m·K; TML 0.98% / CVCM 0.25%; AMS 3195; FDA 21 CFR 177.2600 extractives (gray). rogerscorp.com (PDF) · H-O product page

Rogers Technical Sealing Guide (PORON® and BISCO®)

Stress relaxation mostly in first 1–2 h; silicone/PORON retain 45–75% of force at 60 h vs 15–35% for EPDM/neoprene; compression-set comparison at 70 °C and 100 °C (D3574 basis); water leakage vs width and compression at 1.5 psi; NEMA/IP mapping; UL 50E gasket test levels. rogerscorp.com (PDF)

Shin-Etsu silicone rubber performance data

Oil-swell comparison: general silicone +26–30% volume in IRM 903 (150 °C/70 h) vs fluorosilicone under 5%; fluorosilicone in Fuel C about +4%; compression-set and heat-aging ranges by grade. shinetsusilicone-global.com (PDF)

H-O TDS: Extreme High-Temperature Grade Silicone Sheeting

55/60 Shore A; 1,050/1,200 psi; 450%; heat aging 168 h at 300 °C: retained tensile >750 psi, elongation >90%, tear >70 ppi. H-O product page · TDS (PDF)

Rogers BISCO® silicones family overview

Grade ladder (BF-2000 10–11 pcf, BF-1000 12 pcf, HT-870 15 pcf 2–7 psi, HT-800 22 pcf, HT-820 24 pcf, HT-840 28 pcf), MF1 bun to 8 in, IF-200, RF-120 (BF-1000 foam on aluminized fabric), FPC, RS-700 sponge, HT-1200 and HT-6000 solids, EC-2130 / EC2265, MS medical series. rogerscorp.com

Rogers: “Everything You Need to Know About Compression Set” (2024)

ASTM D1056 vs D3574 conditions and formulas (2% D1056 ≈ 1% D3574); under 5% “excellent for long-term sealing”; HT-800 about 2%, “rebounds to 99% of original height”; compression set vs stress relaxation. rogerscorp.com

BISCO® RS-700 series sponge data (Rogers via Insul-Fab)

RS-720 17.5 pcf 5–12 psi; RS-750 24 pcf 6–14 psi; RS-770 29 pcf 12–20 psi; compression set 15–20% max (D1056, 100 °C/22 h); −55 to 205 °C; UL 50/50E/508 recognized. insulfab.net (verify against the current Rogers TDS before publication)

H-O TDS: Medical Grade Silicone Sheeting

30–70 Shore A; tensile 1,100–1,350 psi; elongation 600–900%; tear 170–205 ppi (Die B); USP Class VI, European Pharmacopeia, ISO 10993, FDA 21 CFR 177.2600. H-O product page · TDS (PDF)

UL 94, Standard for Tests for Flammability of Plastic Materials

HB, V-2, V-1, V-0, 5VA/5VB and foam classes HBF/HF-1/HF-2; V-0 afterflame ≤10 s per specimen, ≤50 s per set, no flaming drips igniting cotton. ul.com

ASTM E595 and NASA outgassing criteria

125 °C, 24 h, vacuum, 25 °C collector; screening pass TML ≤1.0% and CVCM ≤0.10%. NASA GSFC outgassing database

Rogers: “The Ultimate Guide to Compression Force Deflection” (2024)

CFD per ASTM D1056 at 25%; 25–35% minimum compression recommended; 50–70% permissible but may crush cells; CFD curves at 10/30/50/70%. rogerscorp.com

H-O product pages: kSil® V-0 KSV001 and KSV004 sponge

KSV001 V-0 Super Soft: 10.0 pcf, 2.8 psi at 25%, UL 94 V-0, −76 to 446 °F. KSV004 Medium: 24.3 pcf, 9.0 psi at 25%. KSV001 · KSV004 · manufacturer: silicone.co.uk

NEDC: compression rates in rubber gaskets

Solid gaskets 10–30% (air 10–15%, water 20–30%); foam and sponge 30–50% (air 25–35%, water 40–50%). nedc.com

Rogers BISCO® HT-1200 series data sheet (Pub. 180-068)

HT-1240/1250/1260/1270: 40–70 Shore A; compression set ≤25% (ASTM D395, 150 °C/70 h); −68 to 218 °C (−80 to 425 °F); 0.031–0.125 in. rogerscorp.com (PDF)

kSil® GP solid sheet TDS (Silicone Engineering, SE-NEU-V7-2019) and H-O GP50 page

GP30–GP80: tensile 7–10 MPa, elongation 215–525%, tear 16–23 N/mm, compression set 9–25% (ISO 815, 24 h/150 °C) and 10–22% (ASTM D395 B, 22 h/300 °F); −60 to 230 °C (250 °C intermittent); 0.24 W/m·K; 23 kV/mm; 3×10¹⁵ Ω·cm; FDA 21 CFR 177.2600, BfR XV, WRAS, FAR 25.853. TDS (PDF, distributor-hosted) · silicone.co.uk/ksil · H-O GP50 page

H-O TDS: 50 Durometer FDA Grade Solid Silicone

SG 1.33; 50 ±5 Shore A; 950 psi; 600%; tear 105 ppi; −80 to 450 °F; FDA 21 CFR 177.2600; 1/32–1/2 in white. H-O product page

H-O product page: Norseal® R10490 fluorosilicone sponge

35 pcf; CFD 15 psi; −80 to 400 °F; AMS 3323, MIL-R-6130; 0.031–0.125 in blue. H-O product page · TDS (PDF)

H-O TDS: Low Outgassing Silicone Sheeting

40–70 Shore A; 1,100–1,250 psi; 650–900%; tear 175–200 ppi; TML ≤1.00%, CVCM ≤0.10% (ASTM E595); NASA-STD-6016; FDA 21 CFR 177.2600. H-O product page · TDS (PDF)

Rogers BISCO® HT-6000 series and HT-6240 data sheet (Pub. 180-093)

HT-6240 Transparent: 40 ±5 Shore A; 1,040 psi; 325%; 112 ppi; SG 1.07; 386 V/mil; −55 to +200 °C. HT-6360 Fire-Safe: 60 A; UL 94 V-0; ASTM E162/E662. rogerscorp.com

Henkel Bergquist® Sil-Pad® TSP 900 TDS

0.9 W/m·K; 85 Shore A; 3,500–4,500 Vac; 0.007–0.009 in; −60 to 180 °C; thermal impedance 1.13 °C·in²/W at 50 psi; UL 94 V-0. henkel.com (PDF)

SSP: MIL-DTL-83528 QPL conductive elastomers

Type map (A: SSP2569-65 Ag/Cu; B: SSP2368-65 Ag/Al; C: SSP2573-75; D: SSP2486-70; K: SSP2571-85); SSP page values: Type A (SSP2569-65) 0.004 Ω·cm and 110 dB; Type B 0.008 Ω·cm, 100 dB; Type D 0.012 Ω·cm, 90 dB; Type K 110 dB (20 MHz–10 GHz). sspinc.com

Parker Chomerics elastomer selector guide

CHO-SEAL® 1215 (Ag/Cu silicone) 0.004 Ω·cm max; 1285 (Ag/Al) 0.008; 1287 (Ag/Al FVMQ) 0.012; 6502 (Ni/Al) 0.150; temperature ranges by grade. Used as industry cross-reference only. parker.com (PDF)

Rogers BISCO® EC-2130 data sheet (Pub. 180-034)

Nickel-graphite; volume resistivity under 1.00 Ω·cm; SE 105/108/108/103 dB at 100 MHz/600 MHz/1 GHz/10 GHz; 30 ±5 Shore A; compression set 10% max (D395 B, 70 °C/70 h/25%); −62 to +200 °C. rogerscorp.com (PDF)

Henkel Bergquist® Gap Pad® TGP 3000 and TGP 5000 TDS

TGP 3000: 3.0 W/m·K, Shore OO 30, 3,000 Vac, 0.254–3.175 mm, −60 to 200 °C, 3.2 g/cm³, UL 94 V-0. TGP 5000: 5.0 W/m·K, Shore OO 35, 5,000 Vac, 3.6 g/cm³. henkel-adhesives.com (TGP 3000) · TGP 5000

SSP: Understanding MIL-DTL-25988 fluorosilicone

Types I–IV (Type II sheet/roll), Classes 1–4, Grades 40–80 Shore A; continuous −55 to +175 °C, short-term to +200 °C. sspinc.com

H-O product page: Fluorosilicone (FVMQ) Calendered Sheet

40 Shore A; SG 1.41; 1,200 psi; 600%; Fuel B swell 17%; −80 to 450 °F. H-O product page

H-O TDS: Fiberglass Reinforced Silicone Sheeting

70 ±10 Shore A; 0.014 in fiberglass ply, 12.5 oz/yd²; 1,300 psi min combined tensile; compression set 35% max; AMS 3320, AMS 3315; FDA 21 CFR 177.2600 ingredients. H-O product page · TDS (PDF)

H-O TDS: Metal Detectable Grade Silicone Sheeting

40/50/60/85 Shore A; SG 1.29–1.56; tensile 1,050–1,250 psi; elongation 100–800%; tear 100–190 ppi; magnet pull test 4 kg max (20.5 mm magnet); FDA 21 CFR 177.2600; −85 to +525 °F intermittent; 0.010–0.500 in. H-O product page · TDS (PDF)

Parker O-Ring Handbook (ORD 5700): elastomer temperature ranges

Silicone −115 to 232 °C (special compounds); fluorosilicone −73 to 177 °C; EPDM −57 to 150 °C (to 204 °C in water/steam); nitrile −34 to 100 °C (121 °C with shorter life); FKM −26 to 205 °C; neoprene (CR) −40 to 121 °C; polyurethane −40 to 82 °C. parker.com (PDF)

BISCO® 7xxx series sponge TDS (Rogers, hosted on H-O product pages)

7130 Soft FR: 31 pcf, CFD 2–7 psi at 25%, C-set 35% (22 h at 212 °F), −67 to 400 °F, UL 94 HBF, BMS 1-60 Type 1 Grade A and DMS-1980 Grade 1 per the Rogers TDS. 7304 Medium: 35 pcf, 6–14 psi, C-set 20%, −67 to 450 °F, BMS 1-23, red. 7330 Firm FR: 35 pcf, 7–14 psi, C-set 35%, −67 to 450 °F, BMS 1-60 Type 1 Grade B, DMS-1980 Grade 2; 0.313–1.00 in. 7430 Firm FR: 35 pcf, 14–22 psi, C-set 35%, −67 to 400 °F, BMS 1-60 Type 1 Grade C; 0.188–0.500 in. Water absorption under 5%; UV and ozone resistant. 7130 · 7304 · 7330 · 7430 (Rogers TDS PDFs on each page; confirm current revision with Rogers before publication)

Engineering review

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See also: the rest of the Silicone Materials guide

The guide is one hub and seven topic pages that share one set of sources and one set of numbers.

Silicone materials guideFoam vs sponge vs solidHow cast silicone foam, closed-cell silicone sponge and solid silicone sheet differ in structure, CFD, compression set, sealing and mechanical behavior, with grade data from Rogers, Silicone Engineering and Saint-Gobain.Read the guideSilicone materials guideProperties: CFD & compression setCompression force deflection vs compression set for silicone gaskets: test methods, formulas, a 14-material benchmark, a worked closure-force example, and 18 engineering properties explained by how they are used.Read the guideSilicone materials guideMetal-detectable siliconeMetal-detectable silicone rubber explained: why it exists, how in-line detection works, Silicone Engineering metectSil grades and test conditions, the H-O 40–85 Shore A detectable grade, solid vs sponge, FDA compliance, and converted gasket options.Read the guideSilicone materials guideSpecialty silicones & cure systemsFourteen specialty silicone families and the cure systems behind them: high-temperature, flame-retardant, low-outgassing, insulating, conductive, thermally conductive, fluorosilicone, medical, food-contact, antimicrobial, reinforced, high-tear, translucent and membrane grades, with what to evaluate and the design risk for each.Read the guideSilicone materials guideAdhesive-backed siliconeHow to put pressure-sensitive adhesive on silicone foam, sponge and solid gaskets: why acrylic fails on silicone, silicone PSA vs differential tape, peel and temperature data from 3M and Rogers, shelf life, and the mounting-aid rule.Read the guideSilicone materials guideSilicone vs other elastomersAn honest comparison of silicone with EPDM, nitrile, FKM, neoprene, cellular urethane and natural rubber: temperature ranges, where each beats silicone, cost tiers, and the eleven most common silicone selection mistakes.Read the guideMaterial categorySilicone foam and sponge catalogBISCO® HT/BF, MF1, RS and 7xxx sponge, kSil® V-0, fluorosilicone sponge.Read the guideMaterial categorySolid silicone rubber catalogCommercial, FDA, medical, HT-1200, kSil® GP/US and specialty sheets by durometer.Read the guide
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